• Title/Summary/Keyword: Isothermal compression

Search Result 38, Processing Time 0.028 seconds

3-D Flow Analysis for Compression Molding of Fiber-Reinforced Polymeric Composites with Ratio of Extensional & Shear Viscosity (인장 및 전단점성비를 고려한 섬유강화 플라스틱 복합재의 압축성형에 있어서 3차원 유한요소해석)

  • 조선형;윤두현;김형철;김이곤
    • Composites Research
    • /
    • v.12 no.1
    • /
    • pp.11-18
    • /
    • 1999
  • The compression molding is widely used in the automotive industry to produce products that are large, thin, lightweight and stiff. The molded product is formed by squeezing a fiber-reinforced plastic composites. During a molding process of fiber reinforced thermoplastic composites, control of filling patterns in mold, orientation and distribution of fibers are needed to predict the effects of molding parameters on the flow characteristics. It is the objective of this paper to develop an isothermal compression molding simulation that can handle both thin and thick charges and motion of the flow front, and can predict pressure distributions and accurate velocity gradients. The composites are treated as an incompressible Newtonian fluid. The effects of slip parameter $\alpha$ and extensional/shear viscosity ratio $\zeta$ on the mold filling parameters are also discussed.

  • PDF

Hot Deformation Behavior of AISI 4340 using Constitutive Model and Processing Map (구성 모델과 공정 지도를 이용한 AISI 4340강의 고온 변형 거동)

  • Kim, Keunhak;Jung, Minsu;Lee, Seok-Jae
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.30 no.5
    • /
    • pp.187-196
    • /
    • 2017
  • High temperature flow behaviors of AISI 4340 steel were investigated using isothermal compression tests under the temperature range from 850 to $1100^{\circ}C$ and a strain rate from 0.01 to $10s^{-1}$. The flow stress decreased with increasing compression temperature and decreasing strain rate. The dynamic softening related to the dynamic recrystallization was observed during hot deformation. The constitutive model based on Arrheniustyped equation with the Zener-Hollomon parameter was used to simulate the hot deformation behavior of AISI 4340 steel. The modification of the Zener-Hollomon parameter and lnA parameter resulted in the improvement of the calculation accuracy of the proposed constitutive model compared with the experimental flow curves. In addition, the process map of AISI 4340 steel was proposed. The instable process condition for hot deformation was predicted and its reliability was verified with the experimental observation.

Flow Stress of A16061 at Elevated Temperature and Its Application to Forging Simulation for verification (Al6061의 고온변형특성 및 단조 시뮬레이션 적용을 통한 검증)

  • Eom, J.G.;Jang, S.M.;Lee, M.C.;Jung, S.J.;Park, Geon-Hyeong;Gwak, Yang-Seop;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2009.10a
    • /
    • pp.474-477
    • /
    • 2009
  • In this paper, flow stress of Al6061 is obtained by compression test in the range of temperature from $300^{\circ}C$ to $550^{\circ}C$ and effective strain-rate from 0.1/s to 20.0/s. The flow stress information is used to simulate an aluminum hot forging process. Non-isothermal simulation is carried out by a rigid-thermoviscoplastic finite element method. The predictions are compared with the experiments in terms of the deformed shape of material.

  • PDF

Rotating helium-recondensing system using Roebuck refrigerator (Roebuck 냉동기를 응용한 회전형 헬륨 재응축 장치)

  • 정상권;이창규
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.11 no.4
    • /
    • pp.464-471
    • /
    • 1999
  • This paper describes a design of the helium-recondensing system utilizing cascade Roebuck refrigerators. Superconducting generator or motor has the superconducting field winding in its rotor that should be continuously cooled by cryogen. Since liquid helium transfer from the stationary system to the rotor is problematic, cumbersome, and inefficient, the novel concept of a rotating helium-recondensing system is contrived. The vaporized cold helium inside the rotor is isothermally compressed by centrifugal force and expanded sequentially in cascade refrigerators until the helium is recondensed at 4.2K. There is no helium coupling between the rotor and the stationary liquid helium storage. Thermodynamic analysis of the cascade refrigeration system is performed to determine the key design parameters. The loss mechanisms are also explained to identify entropy generation that degrades the performance of the system.

  • PDF

The Effect of Deformation Heat Compensation in the Hot Forging Analysis of SAF 2507 Stainless Steel (SAF 2507 스텐레스강의 열간단조해석에서 가공열 보정의 효과)

  • 방원규;정재영;장영원
    • Transactions of Materials Processing
    • /
    • v.10 no.3
    • /
    • pp.206-213
    • /
    • 2001
  • Dynamic deformation of metallic materials mostly accompanies substantial amounts of deformation heat. Since the flow stress of deformation is sensitive to temperature, implication of heat due to plastic work is essential to the evaluation of constitutive relations. In this study, a series of compression tests were conducted for SAF 2507 super duplex stainless steel at various temperatures and strain rates. The accumulation of plastic work was calculated through numerical integration and converted into the elevation of temperature. Subsequent logarithmic interpolation deduced isothermal flow surfaces, which were primary input data of finite element analysis. Simple closed die forging process was analyzed and optimized with commercial FEM code applying both raw and calibrated material database. The effect of accounting deformation heat was more noticeable in high-speed forming process.

  • PDF

A Parametric Analysis of Performance of Gas Turbine Combined, Split Cylinder, Constant Volume, Pressure, Temperature, Mixed Cycle Engine (가스터빈 결합, 분리실린더, 등적.등압.등온 혼합사이클 엔진성능의 변수 분석)

  • Kim Dong-Ho;Bae Jong-Uk
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.28 no.7
    • /
    • pp.1082-1091
    • /
    • 2004
  • Analyzed Parametrically was an internal combustion engine combined with gas turbine the cycle of which is splitted into compression side cylinder and expansion side one, and heat adding of which is during constant volume pressure, temperature process. The advantages of each measures were analyzed by means of thermal cycle diagram. The thermal efficiency of partial load cutting off firstly isothermal heat adding and secondly isobaric heat adding also was analyzed The authors suggested some potentials about the performance as for thermal efficiency, mean effective pressure and reducing emissions and noise supposed were the operating parameter of the engine set to some values and were some problems solved.

Consideration on Frictional Laws and their Effect on Finite Element Solutions in Bulk Metal Forming (체적소성가공에서 마찰법칙이 유한요소해석 결과에 미치는 영향에 관한 고찰)

  • Joun, M.S.;Moon, H.K.;Hwang, S.M.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.13 no.2
    • /
    • pp.102-109
    • /
    • 1996
  • Effects of frictional laws on finite element solutions in metal forming were investigated in this paper. A rigid-viscoplastic finite element formulation was given with emphasis on the frictional laws. The Coulomb friction and the constant shear friction laws were compared through finite element analyses of compression of rings and cylinders with different aspect ratios, ring-gear forging, multi-stage cold extrusion and hot strip rolling under the isothermal condition. It has been shown that two laws may yield quite different results when the aspect ratio of a process and the fractional contact region are large.

  • PDF

Consideration on Friction Laws and their Effect on Finite Element Solutions in Buk Metal Forming (체적소성가공에서 마찰법칙이 유한요소해석 결과에 미치는 영향에 관한 고찰)

  • 전만수;문호근;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1995.03a
    • /
    • pp.233-237
    • /
    • 1995
  • Effects of frictional laws on finite element solutions in bulk metal forming were investigated in this paper. The Coulomb friction and the constant shear friction law were compared through finite element anlayses of compression of ring and cylinders with different aspect rations, ring-gear forging and hot strip rollin under the isothermal condition. It has been shown that two laws may yield quite different results inthe case that the aspect ration of a process is large, for example , strip rolling and ring -gear forging and that the difference depends mainly on the aspect ratio and the friction.

  • PDF

The Effect of Deformation Heat to the High Strain rate Plastic Flow (고변형율 속도 유동곡선에 미치는 가공열의 영향)

  • 정재영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2000.04a
    • /
    • pp.119-122
    • /
    • 2000
  • Dynamic deformation of metallic materials mostly accompanies substantial amounts of deformation heat. Since the flow stress of deformation is sensitive to temperature implication of heat due to plastic work is essential to the evaluation of constitutive relations. In this study a series of compression tests were conducted for SAF 2507 super duplex stainless steel and the accumulation of deformation heat was calculated through numerical integration method. Isothermal flow surfaces were deduced from subsequent logarithmic interpolation. Simple closed die forging process was analyzed and optimized with commercial FEM code applying both raw and calibrated material database.

  • PDF

Analysis of The Operation of a Low Temperature Differential Model Stilting Engine (저온도차 모형 스터링 엔진의 작동 해석)

  • Kim, Jung-Kuk;Shim, Kyung-Yong;Jung, Pyung-Suk
    • Proceedings of the KSME Conference
    • /
    • 2000.04b
    • /
    • pp.199-204
    • /
    • 2000
  • A low temperature differential model stirling engine is manufactured, and its operation characteristics are measured and analyzed by SIMPLE analysis model, in which heat transfer processes are simply considered. The heat transfer coefficients between working fluid and heat sources in the analysis are estimated by comparing the P-V diagrams by experiment and by analysis. This result may be very useful for further design and manufacture of model Stilting engines as well as real engines because it provides a comparatively correct predictions of the operation conditions and power output. It will be also conveniently used as an educational material for mechanical engineering students because it can be a nice example of optimal design process to decide the phase angle and compression ratio of engine design with a simple but realistic simulation.

  • PDF