• Title/Summary/Keyword: Iron surface

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Experimental Study for Removing Lacquer Layer on Iron Surface by Nd:YAG Laser System (Nd:YAG 레이저를 이용한 철제 표면 옻칠 제거 실험 연구)

  • Park, Chang Su;Cho, Nam Chul;Hwang, Hyun Sung
    • Journal of Conservation Science
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    • v.32 no.3
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    • pp.377-384
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    • 2016
  • There are physical and chemical method for removement of a lacquered layer existing on the surface when gilding an iron Buddha, these caused environmental pollution by surface degradation and is very noxious for conservation scientist's health. Thus, on this study, we conducted a lacquered layer removement experiments using Nd:YAG Laser which is contactless and eco-friendly. Specimens were made by polishing $5{\times}5$ size of iron(99.9%) specimens surfaces evenly and by differing of number of coating of unrefined lacquer, so there were thickness differences of $10{\mu}m$, $20{\mu}m$, and $30{\mu}m$. The laser machine used in this study was Nd:YAG Laser, and we used two wavelength modes; 1064 nm(160~180 mJ) for infrared light region and 532 nm(50~350 mJ) for ultraviolet light region. The experiment done by investigating the transition of specimens' surfaces with laser wavelength, energy, and numbers of investigation. The remain amount of lacquered layer surfaces before/after laser irradiation was investigated by stereoscopic microscope, observation by SEM, Non-contact Surface Roughness Measurement Device, and FT-IR etc. As a result of each analysis, we could verify the thickness of $10{\mu}m$, $20{\mu}m$ of lacquered layer removed without surface degradation when using 1064 nm wavelength with $1.0J/cm^2$ density. We could find out that Nd:YAG Laser is effective for removing remained lacquered layers when gilding an iron Buddha. In the future, when not only the metal has made various studies also wood lacquered furniture or the like, it seems to be utilized to remove the lacquer without surface damage.

Effects of Rolling Numbers and Feeds on Surface Deformation in Surface Rolling of Cast Iron (주철의 표면로울링에서 이송량과 로울링 회수에 따른 변화 연구)

  • Yuck, Kweng-Su;Lee, Yong-Chul;Kwak, Soo-Heon
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.3
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    • pp.68-77
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    • 1989
  • The surface rolling for cylindrical surface of a grey cast iron was carried out using a lathe with a simple newly-designed tool system. A surface rolling tool used was steel ball whose diameter was 3/8 inch (9.525mm) The effects of rolling feeds and number of rolling on surface rolling were investigated. The contact pressure between ball and workpiece which was considered as Hertz's contact problem was examined and the track of motion of a ball on the cylindrical surface of a work- piece was measured according to the rolling feed. The results obtained were as follows; 1. The roughness of the machined surface which was originally 5.3 .approx. 28 umRz decreased to 1.2 .approx. 5 umRz according to rolling feeds and numbers of rolling. 2. The hardness increased from Hv 260 to Hv 290 .approx. 310 through 2 .approx. 4 rollings according to the roughness of machined surfaces. 3. The reduction of diameter was found to be proportional to the variations of roughness of previous machined surfaces. About 60% to 90% of reduction in diameter was made during the first rolling process. 4. An equation relating the reduction of diameter and the variation of surface roughness after surface rolling was presented using a geometric surface model. 5. An equation for the calculation of dynamic contact area between pressure ball and workpiece according to the rolling feed was presented.

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A Study on Rotor Eddy Current Loss and Thermal Analysis of PM Synchronous Generator for Wind Turbine (풍력터빈 PM형 동기발전기의 와전류손실과 열 해석에 관한 연구)

  • Choi, Man Soo;Chang, Young Hag;Park, Tae Sik;Jeong, Moon Seon;Moon, Chae Joo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.11
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    • pp.1575-1581
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    • 2014
  • In this paper, eddy current loss, iron loss and heat transfer of PMSG with 2,000kW capacities were analyzed for wind turbine. The PMSG with 3 split magnet was analyzed using ansoft maxwell commercial program and, generator was tested by Back to Back converter with no load condition at laboratory. Rotor surface temperature was measured by Pt100 sensors for investigating heat transfer from rotor to atmosphere. The simulation results shows 27.4kW eddy current loss in no load condition and 50.2kW eddy current loss in rated load condition with 3 split magnet, and also shows 4.3kW iron loss in no load condition and 7.3kW iron loss rated load condition. The heat transfer coefficient of convection between rotor surface and atmosphere was investigated by $9.6W/m^2{\cdot}K$. Therefore the heat transfer from rotor to atmosphere was about 17kW(54%) and from rotor to air-gap was about 14.6kW(46%) in no load condition. It is identified that the cooling system for stator have to include the 46% of iron loss, and heat dissipation structure of rotor surface have to be suggested and designed for efficiency improvement of generator.

Removal of Nitrate by modified Nanoscale Zero-Valent Iron (개질된 Nanoscale Zero-Valent Iron을 이용한 질산성질소 처리)

  • Kim, Hong-Seok;Ahn, Jun-Young;Hwang, Kyung-Yup;Park, Joo-Yang;Hwang, Inseong
    • Journal of Korean Society of Water and Wastewater
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    • v.23 no.4
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    • pp.471-479
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    • 2009
  • A Nanoscale Zero-Valent Iron(NZVI) was modified to build a reactor system to treat nitrate. Shell layer of the NZVI was modified by slow exposure of the iron surface to air flow, which produced NZVI particles that are resistant to aerial oxidation. A XANES (X-ray Absorption Near-Edge Structure) analysis revealed that the shell consists of magnetite ($Fe_3O_4$) dominantly. The shell-modified NZVI(0.5 g NZVI/ 120 mL) was able to degrade more than 95% of 30 mg/L of nitrate within $30 hr^{-1}$ ( pseudo first-order rate constant($k_{SA}$) normalzed to NZVI surface area ($17.96m^2/g$) : $0.0050L{\cdot}m^{-2}{\cdot}hr^{-1}$). Ammonia occupied about 90% of degradation products of nitrate. Nitrate degradation efficiencies increased with the increase of NZVI dose generally. Initial pH values of the reactor systems at 4, 7, and 10 did not affect nitrate removal rate and final pH values of all experiments were near 12. Nitrate removal experiments by using the shell-modified NZVI immobilized on a cellulose acetate (CA) membrane were also conducted. The nitrate removal efficiency of the CA membrane supported NZVI ($k_{SA}=0.0036L{\cdot}m^{-2}{\cdot}hr^{-1}$) was less than that of the NZVI slurries($k_{SA}=0.0050L{\cdot}m^{-2}{\cdot}hr^{-1}$), which is probably due to less surface area available for reduction and to kinetic retardation by nitrate transport through the CA membrane. The detachment of the NZVI from the CA membrane was minimal and impregnation of up to 1 g of NZVI onto 1 g of the CA membrane was found feasible.

Relation between applied forces and surface characteristics on surface rolling in cast iron (주철의 표면로울링에서 가압력의 영향)

  • 육굉수;박병성;최재승
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.705-711
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    • 1988
  • Surface rolling is one of the plastic deformation processes, which improves surface roughness and increases hardness. The surface rolling tool used in this experiment was specially designed by author for surface rolling on cast iron. The cutting feeds were 0.10mm/rev.and 0.30mm/rev.The applied forces of rolling were in the range of 10kgf to 30kgf with 5kgf differences. The results obtained are as follows. (1) In general the good surface roughness can be obtained with the applied force 25kgf according to surface roughness of the previous turning. (2) The hardness is mainly increased at the first rolling process and is more increased with the increasing applied forces. (3) The reduction of the diameter heavily depends on the original surface roughness. That is, the larger surface roughness is, the larger is the reduction is the reduction of diameter.

Crevice Corrosion Resistance of Stainless Steels in Natural Sea Water with different Post Welding Treatment

  • Lee, Y.H.;Kim, Y.H.;Kim, H.
    • Corrosion Science and Technology
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    • v.2 no.5
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    • pp.219-224
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    • 2003
  • Crevice corrosion of stainless steels in natural seawater was investigated for several post weld treatments; as-annealed, as-welded, pickled, and ground. The results confirmed the effect of the biofilm on the cathodic reaction leading to an ennoblement of the rest potential. The degree of ennoblement of corrosion potential depends on the surface finish. As-annealed and pickled samples show stable corrosion potential approaching to 200 ~ 300 mV (SCE) while as-welded and ground samples show the fluctuating corrosion potential. This points to a situation where there are conflicting effects determining the trend in free corrosion potential. Crevice corrosion initiation will tend to pull the free corrosion potential in the active direction, whereas the presence of biofilm will tend to ennoble corrosion potential. There was no visible attack on UNS S31803, S32550, and 2205W. Therefore, those stainless steel grades appeared to be resistant to crevice corrosion in natural seawater on condition of weld metal.

Structure Optimization of Double-Sided Iron-Core Type Permanent Magnet Linear Synchronous Machine Using Response Surface Method (반응표면법을 이용한 양측 철심형 영구자석 선형 동기기의 구조 최적화)

  • Lee, Sang-Geon;Zhu, Yu-Wu;Cho, Yun-Hyun
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1210-1211
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    • 2011
  • The inherent drawback of iron-core type permanent magnet linear synchronous motor (PMLSM) is detent force that is dependent on several major factors such as PM length, slot clearance, and skewing. To minimize the detent force, this paper proposes a structure optimization using the combination computation of two dimensional (2-D) finite element analysis (FEA) and response surface methodology (RSM). The RSM, that is a collection of the statistical and mathematical techniques, is utilized to predict the global optimal solution based on the FEA calculated results of the detect forces for different combinations of factors. With the help of the combination computation the high capacity iron-core type PMLSM with more than 12000 N propulsion forces only contains less than 3 N detent forces.

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Tribological Characteristics for High Perfomance Metallic Friction Materials (고성능 금속마찰재의 트라이볼로지적 특성)

  • 김석삼;김재호;안효준
    • Tribology and Lubricants
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    • v.14 no.1
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    • pp.45-53
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    • 1998
  • Friction and wear test for two kinds of Cu-based sintered metallic friction material against cast iron disk was carried out by plate-on-disk type friction and wear tester to investigate the friction and wear characteristics of brake system in severe condition. In this experimental study, the counter specimen was cast iron which is being used generally in brakes of heavy duty equipments. Test friction materials were A type which was manufactured by foreign company and B type by domestic company. Friction coefficient and wear volume were measured and compared with each other. The experiment was performed under room temperature. The worn surface of cast iron disk and friction material were observed by scanning electron microscope. The temperature of surface of disk was measured continuously by the non-contacting thermometer. It was found that A type friction material had stable friction coefficient over the wide range of sliding condition, but B type friction material had unstable friction coefficient and lower value of 0.2 under the severe sliding condition.

An Efficiency Evaluation of Iron Concentrates Flotation Using Rhamnolipid Biosurfactant as a Frothing Reagent

  • Khoshdast, Hamid;Sam, Abbas
    • Environmental Engineering Research
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    • v.17 no.1
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    • pp.9-15
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    • 2012
  • The effect of a rhamnolipid biosurfactant produced by a Pseudomonas aeruginosa MA01 strain on desulfurization of iron concentrates was studied. Surface tension measurement and frothing characterization indicated better surface activity and frothability of rhamnolipid compared to methyl isobutyl carbinol (MIBC) as an operating frother. Reverse flotation tests using rhamnolipid either as a sole frother or mixed with MIBC, showed that the desulfurization process is more efficient at pH 4.5 and high concentration of rhamnolipid in the presence of MIBC. However, under these conditions water recovery decreased due to the change in rhamnolipid aggregates morphology. Results from the present study seemed promising to introduce the biosurfactant from Pseudomonas aeruginosa as a new frother.

Effects of Phosphorus and Iron on the Phytotoxicity of Lettuce (Lactuca sativa L.) in Arsenic-contaminated Soil

  • Kim, Min-Suk;Min, Hyun-Gi;Kim, Jeong-Gyu
    • Ecology and Resilient Infrastructure
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    • v.5 no.1
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    • pp.1-10
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    • 2018
  • We examined the effect of simultaneous application of phosphorus (P) and iron (Fe) on the phytotoxicity of lettuce in arsenic (As) contaminated soil using response surface methodology (RSM). To stabilize As and supply nutrient into soil, Fe and P were treated, respectively. Water soluble As and P was decreased by Fe application but increased by P application. Through phytotoxicity test, the result showed that only the addition of P affected lettuce root elongation even though both P and Fe were added. The correlation coefficients between root elongation and other indices indicated that the As content in the roots seemed to be the main reason that root growth was impeded. We could verify that the former result was not a passing phenomenon and Fe was necessarily needed to protect secondary pollution by exclusive usage of P fertilizer.