• Title/Summary/Keyword: Iron powder metallurgy

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Removal of Uranium from Uranium Plant Wastewater Using Zero-Valent Iron in an Ultrasonic Field

  • Li, Jing;Zhang, Libo;Peng, Jinhui;Hu, Jinming;Yang, Lifeng;Ma, Aiyuan;Xia, Hongying;Guo, Wenqian;Yu, Xia
    • Nuclear Engineering and Technology
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    • v.48 no.3
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    • pp.744-750
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    • 2016
  • Uranium removal from uranium plant wastewater using zero-valent iron in an ultrasonic field was investigated. Batch experiments designed by the response surface methodology (RSM) were conducted to study the effects of pH, ultrasonic reaction time, and dosage of zero-valent iron on uranium removal efficiency. From the experimental data obtained in this work, it was found that the ultrasonic method employing zero-valent iron powder effectively removes uranium from uranium plant wastewater with a uranium concentration of $2,772.23{\mu}g/L$. The pH ranges widely from 3 to 7 in the ultrasonic field, and the prediction model obtained by the RSM has good agreement with the experimental results.

EFFICIENT SINTERING AND HARDENING OF LOW ALLOY IRON POWDER COMPACTS IN ONE STEP IN THE CONVEYOR BELT SINTERING FURNACE

  • Warga, Diter;Lindberg, Caroline
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 1994.04c
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    • pp.7-7
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    • 1994
  • For more than a decade components of low alloy iron powder with nickel and/or molybdenum for general engineering applications have been manufactured from powder metal. In the time to come such PM steel components will gain increasing significance. Because of various manufacturing difficulties they are mostly produced in two separate steps - sintering and hardening - which means high energy and labour requirements. The paper describes how such PM components are produced in just one run through a conveyor belt furnace with automatic atmosphere control and gas quenching zone. Energy and labour costs are low and reproducible quality is exceilent. The mechanical properties obtained with some powder alloys are presented as well.

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Pulsed Electric Current Sintering of Nano-crystalline Iron-base Powders

  • Li, Yuanyuan;Long, Yan;Li, Xiaoqiang;Liu, Yunzhong
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.272-273
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    • 2006
  • A new process of pulsed electric current sintering was developed. It combines compaction with activated sintering effectively and can manufacture bulky nano-crystalline materials very quickly. A nano-structured steel is obtained with high relative density and hardness by this process. The average grain size of iron matrix is 58nm and the carbide particulate size is less than 100 nm. The densification temperature of ball-milled powders is approximately $200^{\circ}C$ lower than that of blended powders. When the sintering temperature increases, the density of as-sintered specimen increases but the hardness of as-sintered specimen first increases and then decreases.

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Synthesis of γ-Fe2O3 Nanoparticles by Low-pressure Ultrasonic Spraying (저압 초음파 분무 공정을 이용한 γ-Fe2O3 나노입자의 합성)

  • Lee, Chang-Woo;Kim, Soon-Gil;Choa, Yong-Ho;Lee, Jai-Sung
    • Journal of Powder Materials
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    • v.14 no.1 s.60
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    • pp.19-25
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    • 2007
  • This study was focused on the optimization of low-pressure ultrasonic spraying process for synthesis of pure ${\gamma}-Fe_2O_3$ nanoparticles. As process variables, pressure in the reactor, precursor concentration, and reaction temperature were changed in order to control the chemical and microstructural properties of iron oxide nanoparticles including crystal phase, mean particle size and particle size distribution. X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies revealed that pure ${\gamma}-Fe_2O_3$ nanoparticles with narrow particle size distribution of 5-15 nm were successfully synthesized from iron pentacarbonyl ($Fe(CO)_{5}$) in hexane under 30 mbar with precursor concentrations of 0.1M and 0.2M, at temperatures over $800^{\circ}C$. Also magnetic properties, coercivity ($H_c$) and saturation magnetization ($M_s$) were reported in terms of the microstructure of particles based on the results from vibration sampling magnetometer (VSM).

Microstructural Characterization of Gas Atomized Copper-Iron Alloys with Composition and Powder Size

  • Abbas, Sardar Farhat;Kim, Taek-Soo
    • Journal of Powder Materials
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    • v.25 no.1
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    • pp.19-24
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    • 2018
  • Cu-Fe alloys (CFAs) are much anticipated for use in electrical contacts, magnetic recorders, and sensors. The low cost of Fe has inspired the investigation of these alloys as possible replacements for high-cost Cu-Nb and Cu-Ag alloys. Here, alloys of Cu and Fe having compositions of $Cu_{100-x}Fe_x$ (x = 10, 30, and 50 wt.%) are prepared by gas atomization and characterized microstructurally and structurally based on composition and powder size with scanning electron microscopy (SEM) and X-ray diffraction (XRD). Grain sizes and Fe-rich particle sizes are measured and relationships among composition, powder size, and grain size are established. Same-sized powders of different compositions yield different microstructures, as do differently sized powders of equal composition. No atomic-level alloying is observed in the CFAs under the experimental conditions.

Valve Seat Insert Material with Good Machinability

  • Kawata, Hideaki;Maki, Kunio
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.403-404
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    • 2006
  • Sintered materials have been applied widely in Valve Seat Inserts (VSI). The demands for VSIs are not only good heat and wear resistance but also good machinability. The sintered materials, which are made of a mixture of manganese containing iron powder and certain types of sulfide powder, have superior machinability due to precipitation of the fine MnS particles in the matrix. This report introduces a new VSI material, which has both superior machinability, and wear resistance due to applies of this "MnS precipitation" technique.

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Influence of Machining on Magnetic Properties of Soft Magnetic Composites

  • Igarashi, Kazunori;Miyahara, Masahisa;Morimoto, Koichiro
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1175-1176
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    • 2006
  • Influences of machining on magnetic properties of soft magnetic composites (SMC's) with addition of two kinds of binder, i.e., organic binder and inorganic one, were investigated. Machining does not affect DC magnetic properties of the SMC compacts. This can be ascribed to their particular structure in which the ironpowder particles are highly isolated by the binder. On the other hand, decrease in resistivity and resultant increase in eddy current loss was confirmed in the machined compacts containing inorganic binder. It is supposed that the brittleadditive binder existing between the iron particles is partly broken, and iron-to-iron contact is formed on the machined surface.

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Sintering of Cobalt - (3-25 wt.%) Iron Materials

  • Romanski, Andrzej
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1126-1127
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    • 2006
  • The kinetics of sintering of Co-Fe materials was studied. The main objective was to establish the effects of iron content and sintering parameters on the microstructure and phase composition of the as-sintered material. Specimens containing from 3 to 25 wt.% iron were sintered in a dilatometer for one hour at 900, 1000 and $1150^{\circ}C$ in either hydrogen or nitrogen atmosphere. The length of specimens during the heating, hold at temperature and cooling steps were monitored to establish the sample's shrinkage. Microstructural observations were carried out on polished and etched transverse sections which were also subjected to the X-ray phase analysis.

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Iron Based PM Cellular Materials-Manufacturing, Properties and Applications

  • Stephani, Gunter;Gohler, Hartmut;Quadbeck, Peter;Studnitzky, Thomas
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.99-100
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    • 2006
  • Cellular metals based on Iron have been intensively investigated during the last two decades. Because of the significant decreasing of the structural density of Iron based cellular structures, numerous technologies have been developed for their manufacturing. Besides the tremendous weight reduction a combination with other properties like energy and noise absorption, heat insulation and mechanical damping can be achieved. This contribution will give an overview about the latest state in Iron based cellular materials, including technologies in manufacturing, properties and potential applications.

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