• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 2006.09a
• /
• pp.183-184
• /
• 2006

Densification behavior of iron powder under cold stepped compaction was studied. Experimental data were also obtained for iron powder under cold stepped compaction. The elastoplastic constitutive equation based on the yield function of Shima and Oyane was implemented into a finite element program (ABAQUS) to simulate compaction responses of iron powder during cold stepped compaction. Finite element results were compared with experimental data for densification, deformed geometry and density distribution.

• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 2006.09a
• /
• pp.599-600
• /
• 2006

This paper described the state of art of porous metal materials, the typical manufacturing technologies and performances of sintered metal porous materials, with emphasis on the recent research achievements of CISRI in development of porous metal materials. High performance porous metal materials, such as metallic membrane, sub-micron asymmetric composite porous metal, large dimensional and structure complicated porous metal aeration cones and tube, metallic catalytic filter elements, lotus-type porous materials, etc, have been developed. Their applications in energy industry, petrochemical industry, clean coal process and other industrial fields were introduced and discussed.

• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 2006.09b
• /
• pp.812-813
• /
• 2006

Dimensional change of compact made from (Fe-Cu) prealloyed powder and copper powder compared to that of compact made from iron-copper elemental powder. The compact made from the prealloyed powder with a copper content of 7.18mass% which is nearly equal to its solution limit and copper powder showed only the large contraction in spite of penetration of liquid copper into grain boundary of the prealloyed powder. But the compact made from iron-copper elemental powder showed the large expansion in spite of same chemical composition with former case.

• Journal of Powder Materials
• /
• v.12 no.3
• /
• pp.225-230
• /
• 2005

In order to prevent the oxide formation on the surface of nano-size iron particles and thereby to improve the oxidation resistance, iron nanoparticles synthesized by a chemical vapor condensation method were directly soaked in hexadecanethiol solution to coat them with a polymer layer. Oxygen content in the polymer-coated iron nanoparticles was significantly lower than that in air-passivated particles possessing iron-core/oxide-shell structure. Accordingly, oxidation resistance of the polymer-coated particles at an elevated temperature below $130^{\circ}C$ in air was $10\~40$ times higher than that of the air- passivated particles.

• Journal of Powder Materials
• /
• v.11 no.5
• /
• pp.383-390
• /
• 2004

In order to investigate behavior of abnormal expansion of the iron-copper compacts, we compared the dilatometric curves of the compacts which mixed the copper powder to the iron powder with those of compacts which mixed the copper powder to the iron-copper alloy powder. The dilatometric curves were obtained below the sintering conditions, which heated up to 115$0^{\circ}C$ by a heating rate of 1$0^{\circ}C$/min, held for 60min at 115$0^{\circ}C$ and cooled down at a rate of 2$0^{\circ}C$/min to room temperature. The dilatometric curves of the compacts showed the different expansion behavior at temperatures above the copper melting point in spite of same chemical composition. All of the compacts of former case showed large expansion, but all of the compacts in latter case showed large contraction. The microstructures of sintered compacts also showed the different progress in alloying of the copper into the iron powder. Namely we could observe the segregation at alloy part of copper into iron powder in case of the sintered compacts, which mixed the copper powder to the iron powder, but could not observe the segregation in compacts which mixed the copper powder to the iron-copper alloy powder. But the penetration of liquid copper into the interstices between solid particles was occurred at both cases. Therefore, the showing of the different dimensional changes in the compacts in spite of same chemical composition is due to more the alloying of copper into iron powder than the penetration of liquid copper into the interstices between solid particles.

• Journal of Powder Materials
• /
• v.18 no.5
• /
• pp.411-416
• /
• 2011

In this study, powder metallurgy and severe plastic deformation by high-pressure torsion (HPT) approaches were combined to achieve both full density and grain refinement at the same time. Water-atomized pure iron powders were consolidated to disc-shaped samples at room temperature using HPT of 10 GPa up to 3 turns. The resulting microstructural size decreases with increasing strain and reaches a steady-state with nanocrystalline (down to ~250 nm in average grain size) structure. The water-atomized iron powders were deformed plastically as well as fully densified, as high as 99% of relative density by high pressure, resulting in effective grain size refinements and enhanced microhardness values.

• Journal of Powder Materials
• /
• v.1 no.1
• /
• pp.27-34
• /
• 1994

Commercial pure iron powder and iron powder of coated 0.45% phosphorus were mixed with graphite powder in dry mixer to control carbon content from 0 wt% to 0.8 wt%. Mixed powder was pressed in the mould under the pressure of 510 MPa. Compacts were sintered at 118$0^{\circ}C$ for 40 min. in cracked ammonia gaseous atmosphere. Some of these sintered specimens were quenched in oil, and tempered in Ar gas. All of these specimens were investigated for microstructure, density and hardness in relation to coated phosphorus and carbon content. The results obtained were as follows: (1) The microstructure of the sintered speciments revealed that the amount of pearlite was increased with increasing C content but decreased by P-addition. (2) The P-addition affected the microstructure of pores in which the pore shape became round and its mean size was decreased by P-addition. (3) After tempering of sintered specimens the structure of pearlite was changed from fine structure to coarse one in P added specimen. (4) Hardness was higher in P added specimens.

• Journal of Powder Materials
• /
• v.7 no.1
• /
• pp.50-54
• /
• 2000

In order to reduce the sintering temperature of iron based sintered parts, sinteing properties of iron-copper prealloyed powder were investigated at various temperatures in the range of 700∼890$^{\circ}C$, and than the rusults were compared with those of the conventional iron-copper-tin compact using elemental powders, The using of prealloyed as a new process improved its sintering performance at lower temperature than elemental powder as the conventional process. The relative sintered density and radial crushing stength of the compact using prealloyed were higher than those of using elemental powder at all sintering temperature. For example, the radial curength of the compact using powder was about 50kg/mm2 at 700$^{\circ}C$, while that of the compact using elemental powder sintered at 890$^{\circ}C$ was 43kg/mm2.

• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 2006.09a
• /
• pp.160-161
• /
• 2006

Seasonal changes have been recognized in particle characteristics and forming characteristics of iron powder with insulated coating for a compacted magnetic core because of its high hygroscopicity, due to its phosphate coating and resin binder additives. For this reason, particle characteristics and molding characteristics of the powder with diverse water absorbtivity have been studied. The result shows that the higher the volume of absorbed water, the worse the fluidity becomes, resulting in the reduction in both springback during the molding process and expansion reduction after the heat treatment. The requirement on dimension accuracy for the finished product can be satisfied with an additional drying process on the material powder, which contributes to maintain its water volume constant.

• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 2006.09a
• /
• pp.301-302
• /
• 2006

Machinability and machining mechanism were examined in the case where resin impregnation treatment was conducted to the Mo-Co hardening particle dispersed iron-based sintered alloy. As a result, the force required for machining decreased significantly compared with the case where resin impregnation treatment was not conducted. This effect is considered to be attributable to the embrittlement of cutting chips produced by the minimization of the cut material deformation.