• Title/Summary/Keyword: Internal Control Valve

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Prediction of Internal Tube Bundle Failure in High Pressure Feedwater Heater for a Power Generation Boiler by the Operating Record Monitoring (운전기록 모니터링에 의한 발전보일러용 고압 급수가열기 내부 튜브의 파손예측)

  • Kim, Kyeong-seob;Yoo, Hoseon
    • Plant Journal
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    • v.15 no.2
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    • pp.56-61
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    • 2019
  • In this study, the failure analysis of the internal tube occurred in the high pressure feedwater heater for power generation boiler of 500 MW supercritical pressure coal fired power plant was investigated. I suggested a prediction model that can diagnose internal tube failure by changing the position of level control valve on the shell side and the suction flow rate of the boiler feedwater pump. The suggested prediction model is demonstrated through additional cases of feedwater system unbalance. The simultaneous comparison of the shell side level control valve position and the suction flow rate of the boiler feedwater pump compared to the normal operating state value, even in the case of the high pressure feedwater heater for the power boiler, It can be a powerful prediction diagnosis.

A multi-layer approach to DN 50 electric valve fault diagnosis using shallow-deep intelligent models

  • Liu, Yong-kuo;Zhou, Wen;Ayodeji, Abiodun;Zhou, Xin-qiu;Peng, Min-jun;Chao, Nan
    • Nuclear Engineering and Technology
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    • v.53 no.1
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    • pp.148-163
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    • 2021
  • Timely fault identification is important for safe and reliable operation of the electric valve system. Many research works have utilized different data-driven approach for fault diagnosis in complex systems. However, they do not consider specific characteristics of critical control components such as electric valves. This work presents an integrated shallow-deep fault diagnostic model, developed based on signals extracted from DN50 electric valve. First, the local optimal issue of particle swarm optimization algorithm is solved by optimizing the weight search capability, the particle speed, and position update strategy. Then, to develop a shallow diagnostic model, the modified particle swarm algorithm is combined with support vector machine to form a hybrid improved particle swarm-support vector machine (IPs-SVM). To decouple the influence of the background noise, the wavelet packet transform method is used to reconstruct the vibration signal. Thereafter, the IPs-SVM is used to classify phase imbalance and damaged valve faults, and the performance was evaluated against other models developed using the conventional SVM and particle swarm optimized SVM. Secondly, three different deep belief network (DBN) models are developed, using different acoustic signal structures: raw signal, wavelet transformed signal and time-series (sequential) signal. The models are developed to estimate internal leakage sizes in the electric valve. The predictive performance of the DBN and the evaluation results of the proposed IPs-SVM are also presented in this paper.

A study on the Engine Downsizing Using Mechanical Supercharger

  • Bae Jae-Il;Bae Sin-Chul
    • Journal of Mechanical Science and Technology
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    • v.19 no.12
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    • pp.2321-2329
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    • 2005
  • One means of fulfilling $CO_2$ emission legislation is to downsize engines by boosting their power using turbochargers or mechanical superchargers. This reduces fuel consumption by decreasing the engine displacement. When a turbocharger, which is preferable to a mechanical supercharger in terms of fuel efficiency, is used, there is insufficient availability of exhaust gas energy at low engine speeds, resulting in an unfavorable engine response. Therefore, mechanically driven superchargers have increased in popularity due to their quick response to changing speeds in the transient phase. However, since a mechanical supercharger obtains its driving power from the engine, it is difficult to decrease its fuel consumption. This remains a large negative factor for superchargers, despite their excellent dynamic performance. This study aims to develop a power control concept to improve the fuel economy of a mechanical screw supercharger, which could then be used for engine downsizing.

Knocking and Combustion Characteristics at Rich Limit of Gasoline HCCI Engine (가솔린 예혼합 압축 착화 엔진의 농후 한계에서 연소와 노킹 특성)

  • Yeom, Ki-Tae;Jang, Jin-Young;Bae, Choong-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.9-16
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    • 2006
  • Variable valve timing is one of the attractive ways to control homogeneous charge compression ignition (HCCI) engine. Hot internal residual gas which can be controlled by variable valve timing(VVT) device, makes fuel evaporated easily, and ignition timing advanced. Regular gasoline was used as main fuel and di-methyl ether(DME) was used as ignition promoter in this research. HCCI engine operating range is limited by high combustion peak pressure and engine noise. High combustion pressure can damage the engine during operation. To avoid engine damage, the rich limits have to define using various methods. Peak combustion pressure, rate of cylinder pressure rise was considered to determine rich limit of engine operating range. Knock probability was correlated with the rate of cylinder pressure rise as well as the peak combustion pressure.

Evaluation on a Miller Cam for Improving the Fuel Consumption of a Large Diesel Engine (대형 디젤 엔진의 연비 향상을 위한 Miller Cam 평가)

  • Song, Changhoon;Wang, Tae Joong;Im, Heejun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.1
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    • pp.47-52
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    • 2016
  • Miller timing is one of the promising ways which can improve the fuel consumption of internal combustion engines. Indeed, Miller timing employing an early intake valve close is widely applied to large diesel and gas engines to enhance performance and reduce NOx emissions. In this study, performance evaluation is carried out by 1-D cycle simulation in order to estimate the effect of Miller CAM timing before BDC for a 32 L turbocharged diesel engine. To optimize Miller CAM timing, a single stage turbocharger is matched with an early intake valve close since boost pressure is a significant parameter that can control compression work in a turbocharged engine. The engine simulation result shows that there is enough potential to improve fuel consumption rate and also reduce NOx emissions at the same time.Abstract here.

Study on the Gas Tight Shut-off Valve of NBC Shelter using Positive Pressure Measurement and Chemical Detection Module (양압측정 및 화학탐지 모듈을 적용한 화생방 방호시설의 가스차단밸브에 관한 연구)

  • Park, Hyoung-Keun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.7
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    • pp.417-422
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    • 2017
  • One of the most frightening aspects of weapons of mass destruction (WMD) is their ability to cause death in very small quantities without being visible to the public. The military authorities are making considerable effort to ensure the survivability of the combatants in the event of NBC(Nuclear, Biological and Chemical) contamination. Therefore, in this study, modules were developed for the measurement of the positive pressure and for the detection of the chemicals used for the control of the various shut-off valves used in an NBC shelter. In addition, a high performance gas tight shut-off valve was developed that can overcome the disadvantages associated with manual manufacturing, such as the occurrence of defective products and high manufacturing cost. By applying the positive pressure measurement and chemical detection modules, this valve was able to be used to control the facility. The developed gas-tight shut-off valve maintained airtight characteristics at a pressure loss of 28[Pa] at the prescribed wind velocity and an internal pressure of 30[kPa]. It is expected to be possible to control the gas-tight shut-off valve through the remote measurement of the positive pressure, thereby ensuring the foreign independence of import substitution and defense related technology in the future. In addition, by installing these valves in all of the intake ports or exhaust ports connected to the outside of the NBC shelter, it is possible to prevent the damage resulting from the rapid inflow of the storm pressure caused by conventional weapons and nuclear explosions, thereby protecting the people and equipment in the shelter.

Modelling of Power Plant Fan Pitch Blade Control Actuator (전력설비 대용량 보일러 통풍기 날개각 제어 작동기 모델링)

  • Huh, J.Y.;Son, T.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.2
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    • pp.28-33
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    • 2007
  • In the power plant facility which use soft coal as a power source the fan pitch blade control hydraulic actuator is used to control the inlet and outlet gas to regulate the internal pressure of the furnace and control the frequence. Sometimes malfunctions of this equipment lead to the decline of boiler thermal efficiency and unexpected power plant trip. In order to localize the fan pitch blade control hydraulic actuator specially for the 500MW large scale boiler, Analysis and modelling of the system is carried out mathematically. The responses of the system are examined by using matlab simulation fur the variation of the major parameters in view of reverse engineering. Consequently the validity of the established parameters are examined.

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Performance Enhancement of Solar Thermal Storage Tank with Heat Exchange Coils (Part 1 : Verification Experiment) (열교환코일 내장형 태양열 축열조의 성능향상 (제1보 실증실험))

  • Lee, Uk-Jae;Hong, Hiki
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.27 no.4
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    • pp.213-219
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    • 2015
  • A thermal storage tank with internal heat exchange coils is commonly used in solar thermal systems with a collector area below $100m^2$. The coils are installed in the lower part of the tank because the temperature of the upper part of the tank can drop if the outlet temperature of the collector becomes lower than the upper temperature of the tank, which is a kind of temperature reversal. As an alternative to the well-mixed storage tank with lower coil only, we have proposed a tank with lower and upper coils and have achieved superior thermal stratification in the tank, which results in increased collector efficiency and solar fraction. But, the phenomenon of temperature reversal was often observed in the tank when the load or solar radiation changed rapidly. In the present work, revised control was successfully applied, i.e., to heat only the lower coil using a three way valve if temperature reversal occurs and to operate the collector at a low flow rate when the quality of solar radiation is not good.

Optimization of Design Parameters of a EPPR Valve Solenoid using Artificial Neural Network (인공 신경회로망을 이용한 전자비례 감압밸브의 솔레노이드 형상 최적화)

  • Yoon, Ju Ho;Nguyen, Minh Nhat;Lee, Hyun Su;Youn, Jang Won;Kim, Dang Ju;Lee, Dong Won;Ahn, Kyoung Kwan
    • Journal of Drive and Control
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    • v.13 no.2
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    • pp.34-41
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    • 2016
  • Unlike the commonly used On/Off solenoid, constant attraction force which is independent of plunger displacement is a considerably important characteristic to proportional solenoid of the EPPR Valve. Attraction force uniformity is mainly affected by the internal shape design parameters. Due to a number of shape design parameters, the optimal parameter values are very complex and time consuming to find by trial and error method. Much research has been conducted or are still in progress to find the optimal parameter values by applying various optimization techniques like Genetic Algorithm, Evolution Strategy, Simulated Annealing, or the Taguchi method. In this paper, the design parameters which have primary effects on the attraction force uniformity and the average attraction force are decided by main effects analysis of Design of Experiments. Optimal parameter values are derived using finite-element analysis and a neural network model.

Study on the Performance Factors of Two Stage Turbo-Charging System and Maximization of the Miller Cycle (2단 과급시스템의 성능 인자 영향과 밀러 효과 극대화에 관한 연구)

  • Beak, Hyun-min;Seo, Jung-hoon;Lee, Won-ju;Lee, Ji-woong
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.25 no.7
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    • pp.953-960
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    • 2019
  • The Miller cycle is a diesel engine that has been developed in recent years that it can reduce NOx and improve fuel consumption by reducing the compression ratio through intake valve closing (IVC) time control. The Miller cycle can be divided into the early Miller method of closing the intake valve before the bottom dead center (BDC) and the late Miller method of closing the intake valve after the BDC. At low speeds, the late Miller method is advantageous as it can increase the volumetric efficiency; while at medium and high speeds, the early Miller method is advantageous because of the high internal temperature reduction effect due to the expansion of the intake air during the piston lowering from IVC to BDC. Therefore, in consideration of the ef ects of the early and late Miller methods, it is necessary to adopt the most suitable Miller method for the operating conditions. In this study, a two-stage turbo charge system was applied to four-stroke engines and the process of enhancing the Miller effect through a reduction of the intake and exhaust valve overlap as well as the valve change adjustment mechanism were considered. As a result, the ef ects of fuel consumption and Tmax reduction were confirmed by adopting the Miller cycle with a two-stage supercharge, a reduction of valve overlap, and an increase of suction valve lift.