• Title/Summary/Keyword: Intermediate Heat Exchanger

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Thermal Performance of a Printed Circuit Heat Exchanger considering Longitudinal Conduction and Channel Deformation (축방향 열전도와 유로 변형을 고려한 인쇄기판형 열교환기 열적 성능)

  • Park, Byung Ha;Sah, Injin;Kim, Eung-seon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.14 no.1
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    • pp.8-14
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    • 2018
  • Printed circuit heat exchangers (PCHEs) are widely used with an increasing demand for industrial applications. PCHEs are capable of operating at high temperatures and pressure. We consider a PCHE as a candidate intermediate heat exchanger type for a high temperature gas-cooled reactor (HTGR). For conventional application using stainless steels, design and manufacturing of PCHEs are well established. For applications to HTGR, knowledge of longitudinal conduction and deformation of channel is required to estimate design margin. This paper analyzes the effects of longitudinal conduction and deformation of channel on thermal performance using a code internally developed for design and analysis of PCHEs. The code has a capability of two dimensional simulations. Longitudinal conduction is estimated using the code. In HTGR operating condition, about ten percent of design margin is required to compensate thermal performance. The cross-sectional images of PCHE channels are obtained using an optical microscope. The images are processed with computer image process technique. We quantify the deformation of channel with dimensional parameters. It is found that the deformation has negative effect on structural integrity. The deformation enhances thermal performance when the shape of channel is straight in laminar flow regime. It reduces thermal performance in cases of a zigzag channel and turbulent flow regime.

Effects of tube-support parameters on damping of heat exchanger tubes in liquids (튜브지지대 인자가 열교환기 튜브의 감쇠에 미치는 영향)

  • 김범식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.1003-1015
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    • 1988
  • Damping information is required to analyse heat exchangers for flow-induced vibration. The most important energy dissipation mechanisms in heat exchanger tubes are related to the dynamic interaction between tube and support. In liquids, squeeze-film damping is dominat. Simple experiments were carried out of a two-span tube with one intermediate support to investigate the effects of tube-support parameters, such as: tube-support thickness, diametral clearance, tube eccentricity, tube span length, location of tube-support, and nature of dynamic interaction between tube and tube-support. The results show that squeeze-film damping is much larger for lateral-type motion than for rocking-type motion at the support. Eccentricity was found to be very important. Diametral clearance, support thickness and frequency are also very relevant. The effects of these parameters on squeeze-film damping are formulated and proposed in a semi-empirical expression.

Preliminary Structural Sizing of the Co-axial Double-tube Type Primary Hot Gas Duct for the Nuclear Hydrogen Reactor (수소생산용 원자로에서 동심축 이중관형 1차 고온가스덕트의 예비 구조정산)

  • Song, Kee-nam;Kim, Y-W
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.1-6
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    • 2008
  • Very High Temperature Gas Cooled Reactor (VHTR) has been selected as a high energy heat source for nuclear hydrogen generation. The VHTR can produce hydrogen from heat and water by using a thermo-chemical process or from heat, water, and natural gas by steam reformer technology. A co-axial double-tube primary hot gas duct (HGD) is a key component connecting the reactor pressure vessel and the intermediate heat exchanger (IHX) for the VHTR. In this study, a preliminary design analysis for the primary HGD of the nuclear hydrogen system was carried out. These preliminary design activities include a determination of the size, a strength evaluation and an appropriate material selection. The determination of the size was undertaken based on various engineering concepts, such as a constant flow velocity model, a constant flow rate model, a constant hydraulic head model, and finally a heat balanced model.

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Numerical Study of the Inertia Effect on Flow Distribution in Micro-gap Plate Heat Exchanger (유동관성에 따른 Micro-Gap 판형 열교환기 내부 유동분배 수치해석)

  • Park, Jang Min;Yoon, Seok Ho;Lee, Kong Hoon;Song, Chan Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.11
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    • pp.881-887
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    • 2014
  • This paper presents numerical study on flow and heat transfer characteristics in micro-gap plate heat exchanger. In particular, we investigate the effect of flow inertia on the flow distribution from single main channel to multiple parallel micro-gaps. The flow regime of the main channel is varied from laminar regime (Reynolds number of 100) to turbulent regime (Reynolds number of 10000) by changing the flow rate, and non-uniformity of the flow distribution and temperature field is evaluated quantitatively based on the standard deviation. The flow distribution is found to be significantly affected by not only the header design but also the flow rate of the main channel. It is also observed that the non-uniformity of the temperature field has its maximum at the intermediate flow regime.

The Effects of Tube Arrangement and Inclination on the Pressure Drop in Tube Bundles of Intermediate Beat Exchanger in Liquid Meta Reactor (액체금속로 중간열교환기 관다발에서의 튜브배열과 경사각도가 압력강하에 미치는 영향)

  • Nam Ho Yun;Kim Jong Man;Choi Jong Hyeun
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.659-662
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    • 2002
  • The present paper presents the experimental results for pressure drop in inclined tube bundles located in a rectangular duct. Measurements are made for pressure drop in triangular and rotated triangular tube arrays having P/d ratio of 1.6 and inclination angles of 30,45,60 and 90 degrees. The Reynolds number based on the free stream velocity and tube diameter ranges from $8{\times}10^2\;to\;6.3{\times}10^{4}$. The experimental results show that the magnitude of dimensionless pressure drop decreases significantly when the inclined angle is less than 45 degree. The measured data are compared with two existing correlations available in the literatures. The ESDU correlation agrees well with the present data far the triangular arrays. But some discrepancies are observed for the rotated triangular arrays when the inclined angles are 30 and 45 degrees. The Idel'chik correlation generally agrees well with the measured data for the rotated triangular arrays except for the inclined angle of 30 degree. The Idel'chik correlation needs modification for the triangular arrays. The modified Idel'chik correlation agrees well with the measured data within $10{\%}$. It is found that the present measured data can be applied to the evaluation and modification of previous correlations.

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Suggestion of Structural Sizing Methodology on a Coaxial Double-tube Type Hot Gas Duct for the VHTR (초고온가스로의 동심축 이중관형 고온가스덕트에 대한 구조정산 방법론 제안)

  • Song, Kee-Nam;Kim, Y.W.
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.717-724
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    • 2008
  • Very High Temperature Gas Cooled Reactor (VHTR) has been selected as a high energy heat source for nuclear hydrogen generation, which can produce hydrogen from water or natural gas. A primary hot gas duct (HGD) as a coaxial double-tube type cross vessel is a key component connecting the reactor pressure vessel and the intermediate heat exchanger for the VHTR. In this study, structural sizing methodology for the primary HGD with a coaxial double-tube of the VHTR that produces heat at temperatures in the order of $950^{\circ}C$ was suggested and a structural pre-sizing of it was carried out as an example.

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Thermal Design Analysis of Triple-Pressure Heat Recovery Steam Generator and Steam Turbine Systems (삼중압 열회수 증기발생기와 중기터빈 시스템의 열설계 해석)

  • Kim, Dong-Seop;Lee, Bong-Ryeol;No, Seung-Tak;Sin, Heung-Tae;Jeon, Yong-Jun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.3
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    • pp.507-514
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    • 2002
  • A computation routine, capable of performing thermal design analysis of the triple-pressure bottoming system (heat recovery steam generator and steam turbine) of combined cycle power plants, is developed. It is based on thermal analysis of the heat recovery steam generator and estimation of its size and steam turbine power. It can be applied to various parametric analyses including optimized design calculation. This paper presents analysis results for the effects on the design performance of heat exchanger arrangements at intermediate and high temperature parts as well as steam pressures. Also examined is the effect of steam sources for deaeration on design performance.

On the Safety and Performance Demonstration Tests of Prototype Gen-IV Sodium-Cooled Fast Reactor and Validation and Verification of Computational Codes

  • Kim, Jong-Bum;Jeong, Ji-Young;Lee, Tae-Ho;Kim, Sungkyun;Euh, Dong-Jin;Joo, Hyung-Kook
    • Nuclear Engineering and Technology
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    • v.48 no.5
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    • pp.1083-1095
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    • 2016
  • The design of Prototype Gen-IV Sodium-Cooled Fast Reactor (PGSFR) has been developed and the validation and verification (V&V) activities to demonstrate the system performance and safety are in progress. In this paper, the current status of test activities is described briefly and significant results are discussed. The large-scale sodium thermal-hydraulic test program, Sodium Test Loop for Safety Simulation and Assessment-1 (STELLA-1), produced satisfactory results, which were used for the computer codes V&V, and the performance test results of the model pump in sodiumshowed good agreement with those in water. The second phase of the STELLA program with the integral effect tests facility, STELLA-2, is in the detailed design stage of the design process. The sodium thermal-hydraulic experiment loop for finned-tube sodium-to-air heat exchanger performance test, the intermediate heat exchanger test facility, and the test facility for the reactor flow distribution are underway. Flow characteristics test in subchannels of a wire-wrapped rod bundle has been carried out for safety analysis in the core and the dynamic characteristic test of upper internal structure has been performed for the seismic analysis model for the PGSFR. The performance tests for control rod assemblies (CRAs) have been conducted for control rod drive mechanism driving parts and drop tests of the CRA under scram condition were performed. Finally, three types of inspection sensors under development for the safe operation of the PGSFR were explained with significant results.

Investigation of FIV Characteristics on a Coaxial Double-tube Structure (동심축 이중관 구조에서 유동기인진동 특성 고찰)

  • Song, Kee-Nam;Kim, Yong-Wan;Park, Sang-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1108-1118
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    • 2009
  • A Very High Temperature Gas Cooled Reactor (VHTR) has been selected as a high energy heat source of the order of $950^{\circ}C$ for nuclear hydrogen generation, which can produce hydrogen from water or natural gas. A primary hot gas duct (HGD) as a coaxial double-tube type cross vessel is a key component connecting a reactor pressure vessel and an intermediate heat exchanger in the VHTR. In this study, a structural sizing methodology for the primary HGD of the VHTR is suggested in order to modulate a flow-induced vibration (FIV). And as an example, a structural sizing of the horizontal HGD with a coaxial double-tube structure was carried out using the suggested method. These activities include a decision of the geometric dimensions, a selection of the material, and an evaluation of the strength of the coaxial double-tube type cross vessel components. Also in order to compare the FIV characteristics of the proposed design cases, a fluid-structure interaction (FSI) analysis was carried out using the ADINA code.

Investigation of Oxidation Behavior of Alloy 617 under Air/Helium Environments at 950℃ (니켈기 합금 Alloy 617의 950℃ 대기/헬륨 분위기에서 산화거동 고찰)

  • Jung, Sujin;Lee, Gyeong-Geun;Kim, Dong-Jin
    • Corrosion Science and Technology
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    • v.17 no.5
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    • pp.218-224
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    • 2018
  • Alloy 617 is a candidate Ni-based superalloy for intermediate heat exchanger (IHX) of a high-temperature gas reactor (VHTR), because of its good creep strength and corrosion resistance at high temperature. Small amount of impurities such as $H_2O$, $H_2$, CO and $CH_4$ are introduced inevitably in helium, as a coolant during operation of a VHTR. Reactions of material and impurities are accelerated with increase of temperature to $950^{\circ}C$ of operating temperature of a VHTR, leading to material corrosion aggravation. In this circumstance, high-temperature corrosion tests were performed at $950^{\circ}C$ in air and impure helium environments, up to 250 hours in this study. Oxidation rate of $950^{\circ}C$ in an air environment was higher than that of impure helium, explained by difference in outer oxide morphology and microstructure as a function of oxygen partial pressure. An equiaxed Cr-rich surface oxide layer was formed in an air environment, and a columnar Cr-rich oxide was formed in an impure helium environment.