• Title/Summary/Keyword: Interlaminar stress

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Extension of a new tailoring optimisation technique to sandwich shells with laminated faces

  • Icardi, Ugo
    • Structural Engineering and Mechanics
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    • v.43 no.6
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    • pp.739-759
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    • 2012
  • The tailoring optimization technique recently developed by the author for improving structural response and energy absorption of composites is extended to sandwich shells using a previously developed zig-zag shell model with hierarchic representation of displacements. The in-plane variation of the stiffness properties of plies and the through-the thickness variation of the core properties are determined solving the Euler-Lagrange equations of an extremal problem in which the strain energy due to out-of-plane strains and stresses is minimised, while that due to their in-plane counterparts is maximised. In this way, the energy stored by unwanted out-of-plane modes involving weak properties is transferred to acceptable in-plane modes. As shown by the numerical applications, the critical interlaminar stress concentrations at the interfaces with the core are consistently reduced without any bending stiffness loss and the strength to debonding of faces from the core is improved. The structural model was recently developed by the author to accurately describe strain energy and interlaminar stresses from the constitutive equations. It a priori fulfills the displacement and stress contact conditions at the interfaces, considers a second order expansion of Lame's coefficients and a hierarchic representation that adapts to the variation of solutions. Its functional d.o.f. are the traditional mid-plane displacements and the shear rotations, so refinement implies no increase of the number of functional d.o.f. Sandwich shells are represented as multilayered shells made of layers with different thickness and material properties, the core being treated as a thick intermediate layer.

Measurement Method of Residual Stresses in Thick Composite Cylinders (두꺼운 복합재 원통의 잔류응력 측정방법)

  • Kim, Jong-Woon;Park, Dong-Chang;Lee, Dai-Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.245-248
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    • 2005
  • During manufacturing thick composite cylinders, large thermal residual stresses are developed and induce catastrophic interlaminar failures. Since the residual stresses are dependent on many process parameters, such as temperature distribution during cure, cure shrinkage, winding tension, and migration of fibers, calculation of the residual stresses is very difficult. Therefore a radial-cut method have been used to measure the residual stresses in the composite cylinders. But the conventional radial-cut method needs to know numerous material properties which are not only troublesome to obtain but also vary with change of fiber arrangement during consolidation. In this paper, a new radial-cut method with cut-cylinder-bending test was proposed and the measured residual stresses were compared with calculated thermal residual stresses. It was found that the new radial-cut method which does not need to know any of material properties gave better estimation of residual stresses regardless of radial variation of material properties. Additionally, interlaminar tensile strength could be obtained by the cut-cylinder-bending test.

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Test Method on Interlaminar Tensile Properties of Carbon Fabric Reinforced Phenolic Composites (카본-페놀 직물복합재료의 층간인장물성 측정기법)

  • Lee Ji-Hyung;Kim Hyoung-Geun;Lee Hyung-Sik;Park Young-Che;Ju Se-Kyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.81-85
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    • 2006
  • Through-the-thickness properties of thick-walled cylindrical composites are required to determine structural performances because interlaminar tensile stress is primarily responsible for structural failure of the composites during their curing process. It is necessary for evaluating the tensile properties to find individual test methods to find appropriate methods because there are no recognised international standards(test methods and test specifications) available for generating reliable tensile properties in the direction. This paper has performed an experimental Study to measure that properties of carbon fabric/phenolic composites are produced by domestic company. Several test methods using an aluminum specimen were compared and evaluated. The best method, found out, was adopted to measure transverse through-the-thickness properties of composite materials. The results show that strain trends on four faces of composite specimen are the same.

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Test Method on Interlaminar Tensile Properties of Carbon fabric Reinforced Phenolic Composites (카본-페놀 직물복합재료의 층간인장물성 측정기법)

  • Lee, Ji-Hyung;Kim, Hyoung-Geun;Lee, Hyung-Sik
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.3
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    • pp.48-52
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    • 2006
  • Through-the-thickness properties of thick-walled cylindrical composites are required to determine structural performances because interlaminar tensile stress is primarily responsible for structural failure of the composites during their curing process. It is necessary for evaluating the tensile properties to find individual test methods to find appropriate methods because there are no recognised international standards(test methods and test specifications) available for generating reliable tensile properties in the direction. This paper has performed an experimental study to measure that properties of carbon fabric/phenolic composites which are produced by domestic company. Several test methods using an aluminum specimen were compared and evaluated. The best test method to measure transverse through-the-thickness properties of composite materials was developed by the experimental results that strain trends on all faces of composite specimen are the same.

Two-Dimensional Analysis of Cross-ply Laminates with Transverse Cracks Based on the Assumed Crack Opening Deformation (균열열림변형을 고려한 모재균열이 있는 직교적층판의 2차원 해석)

  • 이재화;홍창선;한영명
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.2002-2014
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    • 1991
  • A refined two-dimensional analysis method, taking into account the crack opening deformation, is proposed for the evaluation of stress distributions in transverse cracked cross-ply laminates. The interlaminar stresses which play an important role in laminate failure are evaluated using the concept of interface layer. A series expansion of the displacements is employed and the thermal residual stresses and Poisson's effects in the laminated are taken into consideration in the formulation. The stress distributions are compared with finite element results. The proposed method represents well the characteristics of the stress distributions. The through-the-thickness variation of the stress distribution is remarkable near the transverse crack due to the crack opening deformation. The interlaminar stresses have significant values at the transverse crack tip and the proposed analysis can be applied as a basis for the prediction of the induced delamination onset by using appropriate failure criteria.

Study on through the thickness stresses in the corner radius of a laminated composite structure (복합재 구조물의 모서리 곡면 부위에 대한 두께방향 응력 연구)

  • Kim, Sung Joon;Hwang, In Hee
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.8
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    • pp.665-672
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    • 2013
  • One of the major causes of stiffness and strength degradations in laminated composite structures is the delamination between composite layers. In most engineering applications, laminated composite structures have certain curvatures. If the curved composite structure is subjected to bending that tends to flatten the composite structures, through the thickness stresses can be generated in the thickness direction of the composites. Under normal operation open mode delamination could occur at the sites of peak interlaminar stress. This paper describes a technique to determine radial direction stress of a laminated composite structure using a curved beam. Stacking sequence effects of interlaminar stress were studied. The radial location and intensity of the open mode delamination stress were calculated and compared with the results obtained from the analytical solution and finite element method.

Studies on Mechanical Interfacial Properties of Kevlar-29 Fibers Reinforced Composites (Kevlar-29 섬유강화 복합재료의 기계적 계면 특성 연구)

  • Park, Soo-Jin;Seo, Min-Kang;Ma, Tae-Jun;Lee, Jae-Rock
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.158-162
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    • 2001
  • The effects of chemical treatment on Kevlar-29 fibers have been studied in a composite system. The surface characteristics of the Kevlar-29 fibers were characterized by pH, acid-base value and X-ray photoelectron spectroscopy (XPS). The mechanical interfacial properties of final composites were studied by interlaminar shear strength (ILSS) and critical stress intensity factor ($K_{IC}$). Also, the impact properties of the composites were investigated in the differentiating studies between initiation and propagation energies, and ductile index (DI) along with maximum farce and total energy. It was found that the chemical treatment with phosphoric acid ($H_3PO_4$) solution significantly affected the degree of adhesion at interfaces between fibers and resin matrix, resulting in improving the mechanical interfacial strength of the composites. This was probably due to the presence of chemical polar groups on Kevlar surfaces, leading to an increment of interfacial binding force in a composite system.

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The properties of hybrid FRP rebar for concrete structures (콘크리트 보강용 하이브리드 FRP 리바의 특성)

  • 원종필;박찬기;황금식;윤종환
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.255-260
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    • 2003
  • The corrosion of steel rebars has been the major cause of the reinforced concrete deterioration. It is FRP rebar that is developed to solve problem of such steel rebar. FRP rebar in concrete structures should be used as a substitute of steel rebars for that cases in which aggressive environment produce high steel corrosion, or lightweight is an important design factor, or transportation cost increase significantly with the weight of the materials. But FRP rebar have only linearly elastic behavior; whereas, steel rebar has linear elastic behavior up to the yield point followed by large plastic deformation and strain hardening. Thus, the current FRP rebars are not suitable concrete reinforcement where a large amount of plastic deformation prior to collapse in required. The main objective of this study was to develop new type of hybrid FRP rebar. The manufacture of the hybrid FRP rebar was achieved pultrusion, braiding and filament winding techniques. Tensile and interlaminar shear test results of hybrid FRP rebar can provide its excellent tensile strength-strain behavior and interlaminar stress-strain behavior.

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Three Dimensional Stress Analysis of Composite Laminates using Stress Functions and Interface Modeling (응력함수와 층간면 모델링을 이용한 복합재 적층판의 3차원 응력해석)

  • Kim, H.S.;Kim, J.Y.;Kim, J.G.
    • Journal of Power System Engineering
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    • v.13 no.4
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    • pp.49-55
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    • 2009
  • 복합재 적층판의 자유단 근처에서 나타나는 층간 응력의 집중 현상을 층간면 효과를 고려해 해석하였다. 복합재 적층판 내부의 임의의 위치에서 3차원 평형방정식을 만족시키기 위해 렉니츠키 응력함수를 도입하였으며, 가상일의 원리를 이용하여 지배방정식을 유도하였다. 주어진 응력함수를 이용하여 구한 3차원 응력들은 복합재 적층판의 아래 위 면뿐만 아니라 자유단에서 하중자유조건을 잘 만족한다. 기하학적 불연속성 때문에 복합재 적층판의 자유단에서는 응력의 특이가 발생하지만, 층간면 효과를 고려하게 되면 층간응력의 집중현상을 정확하게 해석할 수 있다. 자유단에서 발생한 층간응력의 크기를 보면, 층간면 효과를 고려할 경우, 응력특이 효과가 많이 줄어드는 것을 관찰할 수 있다. 본 연구에서 주어진 층간면에서의 정확한 응력 해석은 복합재 적층판의 강도설계를 수행하는 초기 설계 툴로 사용할 수 있다.

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Fatigue Analysis of Fiber-Reinforced Composites Using Damage Mechanics (손상역학을 이용한 섬유강화 복합재료의 피로해석)

  • Lim Dong-Min;Yoon Ihn-Soo;Kang Ki-Weon;Kim Jung-Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.2 s.245
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    • pp.112-119
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    • 2006
  • Due to their intrinsic anisotropy, composite materials show quite complicated damage mechanism with their fiber orientation and stacking sequence and especially, their fatigue damage process is sequential occurrence of matrix cracking, delamination and fiber breakage. In the study, to propose new model capable of describing damage mechanism under fatigue loading, fatigue analysis of composite laminates based on damage mechanics, are performed. The average stress is disassembled with stress components of matrix, fiber and interlaminar interface through stress analysis. Each stress components are used to assess static damage analysis based on continuum damage mechanics (C.D.M.). Fatigue damage curves are obtained from hysteresis loop and assessed by the fatigue damage analysis. Then, static and fatigue damage analysis are combined. Expected results such as stress-cycle relation are verified by the experimental results of fatigue tests.