• Title/Summary/Keyword: Intergranular Stress

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A Study on the Ceria Stabilized Tetragonal Zirconia Polycrystals(Ce-TZP)(II) : Mechanical Properties of Ce-TZP and its Fracture Behavior at Elevated Temperature (CeO2 안정화 정방정 Zirconia 다결정체(Ce-TZP)에 관한 연구(II) : Ce-TZP의 고온 기계적 성질과 파괴거동의 변화)

  • 강대석;김문일;박정현;문성환;백승수
    • Journal of the Korean Ceramic Society
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    • v.26 no.6
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    • pp.789-794
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    • 1989
  • The high-temperature strength of Ce-TZP was measured at 200, 650 and 100$0^{\circ}C$ by 4-point bending test. And its fracture behavior was observed by SEM. Below $650^{\circ}C$ of the temperature, where monoclinic fraction was almost zero, the decreasing rate of bending strength was relatively slow, but above this temperature, high temperature strength was largely decreased as a result of the decrease of stress-induced transformation of zirconia. The observation of fracture surface bended at 100$0^{\circ}C$ indicated that the fracture mode changed from intergranular-into transgranular-form with regardless of ceria contents.

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The Failure Analysis of Boiler Tube for High Temperature and High Pressure Service (고온고압용 보일러 튜브의 파손 원인분석)

  • Lee, Jong-Hun;Yu, Wi-Do
    • 연구논문집
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    • s.30
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    • pp.121-128
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    • 2000
  • The failed tube received for this study has been used for approximately 10 year at $330^{\circ}C$ in a steam production boiler tube was fractured in the transversed direction to tube length, and fracture mode was typically intergranulas type without the plastic deformation. The fracture surface was covered by the oxide scale formed from the intermal high pressure steam at high temperature. The microstructure was not nearly thermal-degraded during the service. From this result, we can conclude that the oxide film was proferentialy formed into the grainboundary and this grainboundary oxide film was brittle-fractured by the thermal stress in the longitudinal direction to the tube brittle intergranular fracture mode.

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Manufacturing of Tungsten Heavy Alloy Composites for Kinetic Energy Penetrator (텅스텐 중합금 복합관통자 제조)

  • Song Heung Sub;Kim Eun Pyo;Park Kyung Jin;You Joo Ha
    • Journal of Powder Materials
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    • v.11 no.5
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    • pp.369-375
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    • 2004
  • A new concept of tungsten heavy alloy composite was suggested and manufactured in this study for the kinetic energy penetrator. The composite heavy alloy was composed of two parts, the center was molybdenum added heavy alloy compositions which were designed to promote the self-sharpening effect and outside was conventional heavy alloy in order to sustain the severe stress condition in the muzzle during the firing. The center part showed an intergranular and brittle mode at tungsten/tungsten interfaces by which self-sharpening effect could be activated. On the other hand, that of outside showed conventional ductile fracture mode under high strain rate condition. From the sub-scale penetration test, the depth of penetration in heavy alloy composites showed greater values than those of conventional tungsten heavy alloys. It is suggested that the heavy alloy composite could be considered as one of the future penetrator materials.

Fracture Behavior and Degradation of Piezoelectric Properties in PZT (PZT의 파괴거동 및 압전 열화특성)

  • 태원필;김송희;조상희
    • Journal of the Korean Ceramic Society
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    • v.29 no.10
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    • pp.806-814
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    • 1992
  • The aim of this study was to investigate the change in compressive strength, freacture behavior and degradation of piezoelectric properties with compressive cyclic loading in Pb(Zr, Ti)O3 of tetragonal, morphotropic phase boundary and rhombohedral composition. The highest compressive strength was found in rhombohedral composition. After poling treatment the strength increased by 8.4% and 6.5% in tetragonal and morphotropic phase boundary compositions respectively while changed little in rhombohedral. The increase of compressive strength after poling treatment is believed to be due to the internal stress around grain boundary by domain alginment toward electric field direction in the microstructures having tetragonality and the occurrence of domain switching to the direction perpendicular to electrical field during fracture. Fracture mode relatively change from transgranular to intergranular was observed in the large grain sized tetragonal and morphotropic phase boundary compositions before and after poling but the transgranular fracture mode always remained in the rhombohedral composition. From the X-ray diffractometer analysis the domains parallel to the electric field direction is known to undergo rearrangement during the cyclic loading into random direction that is responsible for the degradation of piezoelectric property.

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Study on Environment Corrosion Characteristics of Automobile Component Materials (차량용 부품재료의 환경부식 특성 연구)

  • Park, Keyoung-Dong;Shin, Yeong-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.3
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    • pp.86-91
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    • 2006
  • The compressive residual stress, which is inducing by shot peening process, has the effect of increasing the intrinsic fatigue strength of surface and therefore would be beneficial in reducing the probability of fatigue damage. However, it was not known that the effect of shot peening in corrosion environment. In this study, the influence of shot peening and corrosion condition for corrosion property were investigated on immersed in 3.5% NaCl, 10% HNO3 + 3% HF, 6% $FeCl_3$. The immersion test was performed with two kind of specimen. The immersion periods was performed 150days. Corrosion potential, weight loss were investigated from experimental results. From test results, the effect of shot peening on the corrosion characteristics was evaluated.

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Environmental Fatigue Crack Propagation Behavior of Aged Cast Stainless Steel (열화 주조 스테인리스강의 환경피로균열 진전 거동)

  • Jeong, Ill-Seok;Lee, Yong-Sung;Kim, Sang-Jai;Song, Taek-Ho;Cho, Sun-Young
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.78-83
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    • 2004
  • Environmental fatigue crack propagation of CF8M and CF8A steels used in the domestic PWR were investigated on the simulated PWR condition(Temperature: $316^{\circ}C$, Pressure: 15MPa). The test equipment for environmental fatigue(high temperature-high pressure loop, autoclave, load frame, measurement system) were designed. As-received and 60-year aged specimens were used in the test. To compare with environmental fatigue test, another test was performed in the air condition. The fracture surface of specimens were difficult to verify the fracture modes such as striation, intergranular crack and cleavage and so on. As the ferrite content of CF8M is increased, more particles covered fracture surface were peeled.

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Study on the Characteristics of the Corrosion Fatigue Crack Propagation of Al-Alloy used for the Shipbuilding (선박용 알루미늄 합금재의 부식피로구열 진전특성에 관한 연구)

  • Im, U-Jo;Lee, Jong-Rak;Lee, Jin-Yeol
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.24 no.2
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    • pp.94-100
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    • 1988
  • Recently with the rapid development in marine and shipbuilding industries such as marine structures, ship, and chemical plants, there occurs much interest in the study of corrosion fatigue characteristics was closed up an important role in mechanical design. In this study, the 5086 Al-Alloy was tested by used of a rotary bending fatigue tester and was investigated under the environments of various specific resistance and air. The specific resistance, as a corrosion environment, was changed 15, 20, 25 and 5000$\Omega$.cm. The corrosion fatigue crack initiation sensitivity was quantitatively inspected for 5086 Al-Alloy in the various specific resistance. The experimental constants of Paris rule were examined in the various specific resistances, and the influences of load and corrosion with affect the crack growth rate were compared with. Main results obtained are as follows: (1) Number of stress cycles to corrosion fatigue crack initiation delaies and corrosion fatigue crack initiation sensitivity decreases with the increasing for the specific resistance. (2) The experimental constant m of Paris rule decreases with the decreasing for specific resistance. Hence the effect of corrosion is more susceptible than that of stress intensity factor. (3) The corrosion fatigue crack of 5086 Aluminium Alloy appears intergranular fracture. (4) Corrosion sensitivity is decreased with the increasing stress intensity factor and is nearly uniform when stress intensity factor is over 40kg.mm super(-3/2)

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Effects of High Temperature Deformation and Thermal Exposure on Carbide Reaction Cast Alloy 738LC (고원변형과 열간노출에 따른 주조용 합금 738LC의 탄화물 분해거동 고찰)

  • Ju, Dong-Won;Jo, Chang-Yong;Kim, Du-Hyeon;Seo, Seong-Mun;Lee, Yeong-Chan
    • Korean Journal of Materials Research
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    • v.10 no.2
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    • pp.111-116
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    • 2000
  • Fracture mode and carbide reactions of cast alloy 738LC during thermal exposure and creep at 816$^{\circ}C$/440MPa and 982$^{\circ}C$/152MPa were investigated. Crystallographic transgranular failure was observed in the specimen crept at 816$^{\circ}C$ due to shearing on the slip plane. Because selective oxidation at the grainboundaries which was exposed at the surface leads reduction in surface energy, however, early initiation of crack at the grainboundaries and intergranular failure were observed in the specimen crept at 982$^{\circ}C$/152MPa. As a result of decomposition of MC carbide at the tested temperatures, M(sub)23C(sub)6 carbide precipitated either on the grainboundaries or on the deformation band. The applied stress enhanced decomposition of MC. $\sigma$phase nucleated from Cr(sub)23C(sub)6 then grew to the ${\gamma}$+${\gamma}$\\` matrix. Precipitation of $\sigma$was accelerated by increasing temperature and applied stress.

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Investigation of Steam Generator Tube Stress Corrosion Cracking Induced by Lead (납에 의한 증기발생기 전열관 응력부식균열 평가)

  • Kim, Dong-Jin;Hwang, Seong Sik;Kim, Joung Soo;Kim, Hong Pyo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.2
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    • pp.1-6
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    • 2009
  • Nuclear power plants (NPP) using Alloy 600 (Ni 75wt%, Cr 15wt%, Fe 10wt%) as a heat exchanger tube of the steam generator (SG) have experienced various corrosion problems by ageing such as pitting, intergranular attack (IGA) and stress corrosion cracking (SCC). In spite of much effort to reduce the material degradations, SCC is still one of important problems to overcome. Especially lead is known to be one of the most deleterious species in the secondary system that cause SCC of the alloy. Even Alloy 690 (Ni 60wt%, Cr 30wt%, Fe 10wt%) as an alternative of Alloy 600 because of outstanding superiority to SCC is also susceptible to leaded environment. An oxide on SG tubing materials such as Alloy 600 and Alloy 690 is formed and modified expanding to complex sludge throughout hideout return (HOR) of various impurities including Pb. Oxide formation and breakdown is requisite for SCC initiation and propagation. Therefore it is expected that an oxide property such as a passivity of an oxide formed on steam generator tubing materials is deeply related to PbSCC and an inhibitor to hinder oxide modification by lead efficiently can be found. In the present work, the SCC susceptibility obtained by using a slow strain rate test (SSRT) in aqueous solutions with and without lead was discussed in view of the oxide property. The oxides formed on Alloy 600 and Alloy 690 in aqueous solutions with and without lead were examined by using a transmission electron microscopy (TEM), an energy dispersive x-ray spectroscopy (EDXS), an x-ray photoelectron spectroscopy (XPS) and an electrochemical impedance spectroscopy (EIS).

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Stress rupture properties and fracture behavior of Ni microalloyed W (W 활성소결체의 응력 파단성 및 파괴 거동에 관한 연구)

  • Kim, Su-Seong;Lee, Kyong-Sub
    • Korean Journal of Materials Research
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    • v.2 no.6
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    • pp.468-476
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    • 1992
  • Stress rupture properties and fracture behavior of Ni microalloyed W were studied using direct load creep tester at 100$0^{\circ}C$, 110$0^{\circ}C$ and 120$0^{\circ}C$ in $H_2$. At the same grain size, 15${\mu}$m, the 100hr. stress rupture strength of W-0.4wt% Ni was 23% higher than that of W-0.2wt%Ni due to the grain growth during test. The minimum creep rate of W-0.2wt%Ni was decreased with an increase in initial grain size. By increasing the Ni content of Ni microalloyed W, rupture time was increased owing to the smaller number and size of cavity. All the specimens showed intergranular fracture by grain boundary sliding and nucleation, growth and coalescence of cavities at grain boundary.

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