• 제목/요약/키워드: Interface friction angle

검색결과 84건 처리시간 0.032초

금속절삭시 CHIP 생성기구 및 절삭온도 예측을 위한 유한요소해석에 관한 연구

  • 황준;남궁석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.22-27
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    • 1993
  • The finite element method is applied to analyze the mechanism of metal cutting. This paper introduces some effects, such constitutive deformation laws of workpiece material, friction of tool-chip contact interfaces, tool rake angles and also simulate the cutting process, chip formation and geometry, tool-chip contact, reaction force of tool, cutting temperature. Under the usual [lane strain assumption, quasi-static analysis were performed with variation of tool-chip interface friction coefficients and rake angles. In this analysis, various cutting speeds and depth of cut are adopted. Some cutting parameters are affected to cutting force, plastic deformation of chip, shear plane angle, chip thickness and tool-chip contact length and reaction forces on tool. Cutting temperature and Thermal behavior. Several aspects of the metal cutting process predicted by the finite element analysis provide information about tool shape design and optimal cutting conditions.

극세선 냉간 정수압 압출에서 금형과 윤활의 영향 (Effect of Die and Lubrication in Fine Wire Cold Hydrostatic Extrusion)

  • 나경환;박훈재;김승수;윤덕재;최태훈;김응주
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.225-230
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    • 2002
  • As in most metal forming processes, die and lubrication are of vital importance in hydrostatic extrusion. An efficient die design and lubrication system selection reduce the pressure required for a given reduction ratio by lowering friction at the billet-die interface. In contrast to the conventional macroscopic extrusion, fine-wire fabrication requires higher extrusion pressure and effect of friction is much more significant. Forming fine Au, Ag, and Cu wire with hydrostatic extrusion process in cold condition, the effect of extrusion die angle, lubrication and billet's initial diameter was studied.

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CFRP 복합재 튜브의 압괴메카니즘에 관한 실험적 연구 (The Experimental Study on the Collapse Mechanism of CFRP Composite Tubes)

  • 김영남;차천석;양인영
    • 한국자동차공학회논문집
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    • 제10권4호
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    • pp.149-157
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    • 2002
  • This paper is to investigate collapse mechanisms of CFRP(Carbon Fiber Reinforced Plastics)composite tubes and to evaluate collapse characteristics on the change of interlaiminar number and ply orientation angle of outer under static and impact axial compression loads. When a CFRP composite tube is crushed, static/impact energy is consumed by friction between the loading plate and the splayed fronds of the tube, by fracture of the fibers, matrix and their interface. These are associated with the energy absorption capability. In general, CFRP tube with 6 interlaminar number(C-type), absorbed more energy than other tubes(A, B, D-types). The maximum collapse load seemed to increase as the interlaminar number of such tubes increases. The collapse mode depended upon orientation angle of outer of CFRP tubes and loading status(static/impact). Typical collapse modes of CFRP tubes are wedge collapse mode, splaying collapse mode and fragmentation collapse mode. The wedge collapse mode was shown in case of CFRP tubes with 0° orientation angle of outer under static and impact loadings. The splaying collapse mode was shown in only case of CFRP tubes with 90°orientation angle of outer under static loadings, however in Impact tests those were collapsed in fragmentation mode .

레벨셋 기법을 이용한 전기습윤 현상의 동적 거동에 대한 해석 및 물성 보간 방법에 대한 고찰 (ANALYSIS OF ELECTROWETTING DYNAMICS WITH LEVEL SET METHOD AND ASSESSMENT OF PROPERTY INTERPOLATION METHODS)

  • 박준권;강관형
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2010년 춘계학술대회논문집
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    • pp.551-555
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    • 2010
  • Electrowetting is a versatile tool to handle tiny droplets and forms a backbone of digital microfluidics. Numerical analysis is necessary to fully understand the dynamics of electrowetting, especially in designing electrowetting-based devices, such as liquid lenses and reflective displays. We developed a numerical method to analyze the general contact-line problems, incorporating dynamic contact angle models. The method is based on the conservative level set method to capture the interface of two fluids without loss of mass. We applied the method to the analysis of spreading process of a sessile droplet for step input voltages and oscillation of the droplet for alternating input voltages in electrowetting. The result was compared with experimental data. It is shown that contact line friction significantly affects the contact line motion and the oscillation amplitude. The pinning process of contact line was well represented by including the hysteresis effect in the contact angle models. In level set method, in the mean time, material properties are made to change smoothly across an interface of two materials with different properties by introducing an interpolation or smoothing scheme. So far, the weighted arithmetic mean (WAM) method has been exclusively adopted in level set method, without complete assessment for its validity. We viscosity, thermal conductivity, electrical conductivity, and permittivity, can be an alternative. I.e., the WHM gives more accurate results than the WAM method in certain circumstances. The interpolation scheme should be selected considering various characteristics including type of property, ratio of property of two fluids, geometry of interface, and so on.

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Static and seismic active lateral earth pressure coefficients for c-ϕ soils

  • Keshavarz, Amin;Pooresmaeil, Zahra
    • Geomechanics and Engineering
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    • 제10권5호
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    • pp.657-676
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    • 2016
  • In this paper, the active lateral earth pressure is evaluated using the stress characteristics or slip line method. The lateral earth pressure is expressed as the lateral earth pressure coefficients due to the surcharge, the unit weight and cohesion of the backfill soil. Seismic horizontal and vertical pseudo-static coefficients are used to consider the seismic effects. The equilibrium equations along the characteristics lines are solved by the finite difference method. The slope of the ground surface, the wall angle and the adhesion and friction angle of the soil-wall interface are also considered in the analysis. A computer code is provided for the analysis. The code is capable of solving the characteristics network, determining active lateral earth pressure distribution and calculating active lateral earth pressure coefficients. Closed-form solutions are provided for the lateral earth pressure coefficients due to the surcharge and cohesion. The results of this study have a good agreement with other reported results. The effects of the geometry of the retaining wall, the soil and soil-wall interface parameters are evaluated. Non-dimensional graphs are presented for the active lateral earth pressure coefficients.

전단시험방법에 따른 토목섬유/모래 접촉면에서의 마찰특성 (Friction Characteristics on Interface Between Reinforcement and Sand by Direct Shear Test Methods)

  • 주재우;박종범;장용채
    • 한국지반신소재학회논문집
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    • 제2권1호
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    • pp.39-45
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    • 2003
  • 보강토 지반에서 가장 중요한 부분은 보강재와 흙사이의 접촉부분으로서 이 부분의 전단강도 및 전단거동은 보강효과에 직접적인 영향을 미친다. 보강토 지반에서 접촉부분의 전단특성을 얻는 방법으로서 인발시험방법과 직접전단시험방법 등이 있다. 실제 보강토 구조물내에서 보강재와 흙사이에 인발이 되는 부분, 전단이 되는 부분 등이 존재한다. 전단이 되는 경우에도 보강재가 전혀 변형을 하지 않는 경우와 보강재 자체가 변형이 되는 경우 등으로 나눌 수 있다. 본 연구에서는 대형 전단시험기를 이용하여, 부직포/모래, 지오그리드/모래 등의 접촉면을 갖는 2종의 토목섬유를 이용하여, 토목섬유의 인장변형이 허용되는 자유조건과 인장변형이 억제되는 고정조건 등 두가지 방법으로 직접전단시험을 실시하였다. 실험결과 자유조건에 비해 고정조건으로 시험을 행한 경우가 마찰각이 더 컸다. 그리고 전단응력이 피크가 되는 전단변형의 크기는 자유조건의 경우가 더 큰 값을 가졌다. 잔류응력의 경우는 고정법의 경우가 컸지만 잔류응력비는 자유법의 경우가 더 큰 값을 가졌다.

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모래지반에서 테이퍼 각도가 테이퍼말뚝의 연직거동에 미치는 영향 (Influence of Taper Angle on Axial Behavior of Tapered Piles in Sand)

  • 백규호;이준환;김대홍
    • 한국지반공학회논문집
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    • 제23권8호
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    • pp.69-76
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    • 2007
  • 테이퍼말뚝의 연직거동은 지반의 응력상태와 내부마찰각, 말뚝의 벽면마찰각, 말뚝의 테이퍼 각도에 영향을 받는다. 본 논문에서는 테이퍼 각도가 말뚝의 연직거동에 미치는 영향을 조사하기 위해서 가압토조를 이용한 모형말뚝시험을 실시하였다. 시험결과에 따르면 말뚝의 테이퍼 각도가 커질수록 주면마찰력은 커지고 선단지지력은 감소하였으나, 단위 선단지지력의 경우 보통 상대밀도의 지반에서는 말뚝의 테이퍼 각도에 비례해서 증가하였으나 조밀한 지반에서는 테이퍼 각도에 따라 감소하였다. 그리고 말뚝의 전체지지력에 대한 주면마찰력의 비율은 테이퍼 각도가 커짐에 따라 그리고 지반의 상대밀도가 작아짐에 따라 증가하는 경향을 보였다. 또한 말뚝의 단위 체적당 전체지지력은 지반이 느슨할 때는 테이퍼 각도에 따라 증가했지만 조밀한 지반에서는 테이퍼 각도에 따라 감소하였다. 따라서 테이퍼말뚝은 조밀한 지반보다는 느슨한 지반에서 더 경제성이 있는 것으로 나타났다.

Nonlinear analysis of RC beams strengthened by externally bonded plates

  • Park, Jae-Guen;Lee, Kwang-Myong;Shin, Hyun-Mock;Park, Yoon-Je
    • Computers and Concrete
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    • 제4권2호
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    • pp.119-134
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    • 2007
  • External bonding of steel or FRP plates to reinforced concrete (RC) structures has been a popular method for strengthening RC structures; however, unexpected premature failure often occurs due to debonding between the concrete and the epoxy. We proposed a Coulomb criterion with a constant failure surface as the debonding failure criterion for the concrete-epoxy interface. Diagonal shear bonding tests were conducted to determine the debonding properties that were related to the failure criterion, such as the angle of internal friction and the coefficient of cohesion. In addition, an interface element that utilized the Coulomb criterion was implemented in a nonlinear finite element analysis program to simulate debonding failure behavior. Experimental studies and numerical analysies on RC beams strengthened by an externally bonded steel or FRP plate were used to determine the range of the coefficient of cohesion. The results that were presented prove that premature failure loads of strengthened RC beams can be predicted with using the bonding properties and the finite element program with including the proposed Coulomb criterion.

열 수송관로 되메움재의 마찰 특성에 관한 연구 (A Study on Friction Characteristics of Backfill Material for Heat Transport Pipeline)

  • 김유성;박영준;조대성;방인황
    • 한국지반신소재학회논문집
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    • 제12권1호
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    • pp.73-81
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    • 2013
  • 이 연구에서는 열 수송관로 직선부에서 마찰계수의 증가를 통해 관로의 최소 설치길이를 감소시켜, 현장 시공 시 매설깊이의 증가를 억제하고, 충분한 마찰력을 제공함으로써 신축이음관의 설치를 줄여 효율적인 시공이 가능토록 함과 동시에, 곡선부에서는 마찰계수의 감소를 통해 신축흡수재의 수명 연장을 도모하여 열 수송관로의 유지관리의 효율성을 향상시키고자 하는 목적으로, 현재 주로 사용되고 있는 되메움재인 강모래보다 큰 내부마찰각을 가진 되메움재와 작은 내부마찰각을 가진 되메움재를 개발하였다. 곡관부에 타이어 분말 혼합 되메움재를 사용할 경우, 관경이 커질수록 신축흡수재에 가해지는 마찰력의 감소 경향은 증가하고 있는 것으로 나타났고, 관경 900mm에서의 마찰력은 약 38% 감소를 보였다. 강모래+fly-ash 혼합 되메움재를 사용할 경우, fly-ash 혼합비 1.5%에서 최소 설치길이의 감소효과는 약 30%, fly-ash 혼합비 3%에서 최소 설치길이의 감소효과는 약 50%로 나타나고 있어, 열 수송관로의 효율적인 시공 및 유지관리가 가능할 것으로 판단된다.

알루미늄 합금을 이용한 후방압출에 의한 캔 성형시 성형 조건이 표면확장과 접촉 압력에 미치는 영향 (Influences of Process Conditions on the Surface Expansion and Contact Pressure in Backward Can Extrusion of Al Alloys)

  • 민경호;서정민;구훈서;비스라;탁상현;이인철;황병복
    • 소성∙가공
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    • 제16권7호
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    • pp.521-529
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    • 2007
  • This paper is concerned with the analysis on the surface expansion of AA 2024 and AA 1100 aluminum alloys in backward extrusion process. Due to heavy surface expansion appeared usually in the backward can extrusion process, the tribological conditions along the interface between the material and the punch land are very severe. In the present study, the surface expansion is analyzed especially under various process conditions. The main goal of this study is to investigate the influence of degree of reduction in height, geometries of punch nose, friction and hardening characteristics of different aluminum alloys on the material flow and thus on the surface expansion on the working material. Two different materials are selected for investigation as model materials and they are AA 2024 and AA 1100 aluminum alloys. The geometrical parameters employed in analysis include punch corner radius and punch nose angle. The geometry of punch follows basically the recommendation of ICFG and some variations of punch geometry are adopted to obtain quantitative information on the effect of geometrical parameters on material flow. Extensive simulation has been conducted by applying the rigid-plastic finite element method to the backward can extrusion process under different geometrical, material, and interface conditions. The simulation results are summarized in terms of surface expansion at different reduction in height, deformation patterns including pressure distributions along the interface between workpiece and punch, comparison of surface expansion between two model materials, geometrical and interfacial parametric effects on surface expansion, and load-stroke relationships.