• Title/Summary/Keyword: Intake valve

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A Case Study on the Failure of Intake and Exhaust Valves for Marine Diesel Engines

  • Kim Jong-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.7
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    • pp.801-807
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    • 2005
  • Any failure of intake and exhaust valves of marine diesel engine must be regarded as serious, and any steps which can be taken to prevent such failure are desirable. The purposes of this study is to investigate and to analyse the failure causes of intake and exhaust valves for marine diesel engine during sea trial after completion of overhauling. In this study, to analyse the failure causes, we have carried out on board inspection, fractography test and discussion based on the specimen and repairing report provided by the ship owner. From the results of above inspection, test and discussion, it has been considered reasonable to conclude that the causes of damaged valves of the ship are as follow ; 1) During operation, the stick or seizure of valve spindle occurred and hence the movement of exhaust valve spindle was to be resisted and subsequently the engine was to be operated under an unappropriated valve timing and the exhaust valve sustained the repeated loads exceeding the fatigue strength of valve material. 2) By the loads above described, the fatigue fracture was initiated at the structural noncontinuous part of exhaust valve spindle, and then the valve head was finally fractured and dropped in the cylinder. 3) The fractured exhaust valve head impacted the intake valve at various direction to be bent or damaged.

Flow Measurements at the Exit of a Throttle Valve in Gasoline Engines (가솔린 엔진의 스로틀 밸브 출구에서 유동측정)

  • Kim, Sung-Cho;Kim, Cheol;Choi, Jong-Geon;Wee, Hwa-Bok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.2
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    • pp.1-8
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    • 2002
  • The flow and combustion patterns have been investigated inside the gasoline engine cylinder with the swirl or tumble flow, whereas the air flow characteristics, which are generated in the part of intake system before entering into the intake manifold, have not been known completely. It is necessary to analyze the flow field in the intake system consisting of air rater, throttle valve and intake manifold. The throttle valve, used to control the intake air flow rate, is important because it makes various mass flow rate and flow patterns. Three-dimen-sional How characteristics such as velocities, turbulent intensities and Reynolds shear stresses are measured by the hot wire anemometer at the exit of the throttle valve with the variation in the valve opening angle($15^{\circ}$, $45^{\circ}$, $75^{\circ}$ and $90^{\circ}$) and the Reynolds numbers (45000, 70000 and 140000). There are a lot of changes in flow characteristics at $75^{\circ}$ due to the large recirculation flow comparing with those of the other cases, and the streamwise velocity is especially enforced strongly below the valve shaft. The other component velocities are relatively large near the centerline parallel to the valve shaft. The effects of the Reynolds number on the flow field are not severe.

An experimental study on the steady flow around an intake valve exit (흡기 밸브 주위의 정상 상태 유동에 관한 실험적 연구)

  • 이상석;이석재;김응서
    • Journal of the korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.82-89
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    • 1991
  • In order to investigate the characteristics of flow around the intake around the intake valve exit, discharge coefficient and the velocity near the valve exit in steady state were measured using X-type hot-wire. Valve and valve seat insert used in experiment were constructed as the same shape of production engine and the flow characteristics at various flow rates and valve lifts were investigated. From the results of discharge coefficient measurements, it is observed that there exists a similarity between the flow characteristics around the production engine valve and the typical poppet valve. Measurement of the velocity at the valve exit shows that the normalized radial velocity between the primary direction of flow and the valve angle is large, but the difference becomes smaller as the flow rate increases.

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A Study on the Effect of Valve Timing on the Performance and Idle characteristics of 3-Cylinder LPG Engine (밸브 타이밍 변화가 3기통 LPG 엔진의 성능과 Idle 특성에 미치는 영향에 관한 연구)

  • 이지근;이한풍;노병준
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.3
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    • pp.27-34
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    • 1997
  • The effects of the intake and exhaust valve timing to improve the engine performance in a spark ignition 3-cylinder LPG engine with a closed loop fuel supply system were studied. The engine torque and power have been measured using the 75kW EC-dynamometer while adjusting the optimal fuel consumption ratio with a solen- oid driver. As the results from this experiment, when intake valve opening is $12^{\circ}$ BTDC, intake valve closing is $36^{\circ}$ ABDC, exhaust valve opening is $12^{\circ}$ ATDC, and exhaust valve closing is $36^{\circ}$ BBDC respectively, the best torque characteristics in low and high speeds for a gives engine were obtained. And also we could find that the torque characteristics in low speeds were affected by the timing of exhaust valve open. An increased valve overlap by the EVC delay was ineffectual to the torque characte- ristics improvement in high speeds.

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A Study on the Flow Characteristics of the Mixture in an Intake Manifold (흡기관 내의 혼합기 유동 특성에 관한 연구)

  • 이창식;조병옥
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.1
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    • pp.218-228
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    • 1996
  • The behaviors of the mixture at the downstream of throttle valve in a TBI type gasoline engine plays a greater role in design of intake system. A good mixture has been influencing directly not only on the engine power but also on the pollutant emission. The mixture flow in an intake manifold is very complex, and the flow characteristics are varied with the valve type, valve angle, inlet air flow rate, and the other flow factors. Three kinds of valve are chosen in this study, and the informations of the mixture flow are observed experimentally using a PIV apparatus. Perforate valve has a smaller recirculation zone than the case of solid valve with a lower valve loss coefficient, and iti is verified that the perforated valve is also suitable to control the flow rate in a mixture flow system.

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Effect of Controlling Exhaust Valve Timing on Engine Efficiency in LIVC and EIVC States in a 2-Cylinder Small Turbo Gasoline Engine (2기통 소형 터보가솔린엔진에서 배기 밸브 타이밍 제어에 따른 LIVC, EIVC 상태에서의 엔진 효율 영향)

  • Jang, Jinyoung;Woo, Youngmin;Shin, Youngjin;Ko, Ahyun;Jung, Yongjin;Cho, Chongpyo;Kim, Gangchul;Pyo, Youngdug;Han, Myunghoon
    • Journal of ILASS-Korea
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    • v.27 no.3
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    • pp.117-125
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    • 2022
  • This study examines whether engine fuel efficiency is improved by optimization of the exhaust valve timing in a state where the intake valve timing has been optimized in a small turbo gasoline engine that has intake cams and exhaust cams with fixed valve opening periods. When the exhaust valve is opened late, the expansion stroke is longer, and the efficiency can be improved. A 2-cylinder turbo gasoline engine with 0.8 liters of displacement and an MPI (Multi Point Injection) fuel system was used. The engine was operated at 1,500 and 3,000 rpm, and the load conditions included a partial load of 50 N·m and a high load of 70 N·m. Data was recorded as the exhaust valve timing was controlled, and this was used to calculate the efficiency of combustion using a heat release, the fuel conversion efficiency, and the pumping loss. Results and the hydrocarbon concentrations in the exhaust gas were compared for each condition. Experiment results confirmed that additional fuel efficiency improvements are possible through exhaust valve timing control at 1,500 rpm and 50 N·m. However, in other operating conditions, fuel efficiency improvements could not be obtained through exhaust valve timing control because cases where the pumping loss and fuel/air mixture slip increased when the exhaust valve timing changed and the fuel efficiency declined.

Predicting Technique of the Performance for a Five-Valve Gasoline Engine by Gas Exchange Simulation (가스 교환 시뮬레이션에 의한 5 밸브 가솔린 엔진의 성능 예측 기술)

  • 성백규;이기형
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.51-58
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    • 2002
  • A simulation model has been developed to predict the performance of 5-valve gasoline engine by gas exchange process with combustion model. In this study, we simulated the intake flow characteristics and performance of 5-valve engine with entwine speed and we compared the 5-valve engine performance with that of 4-valve engine. As a result. the calculated value was in consistency with the measured value relatively. The performance of 5-valve engine was higher than that of 4-valve engine in high engine speed region.

LPG-DME Compression Ignition Engine with Intake Variable Valve Timing (LPG-DME 압축착화 엔진에서 흡기 가변밸브 영향)

  • Yeom, Ki-Tae;Bae, Choong-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.2
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    • pp.158-165
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    • 2008
  • The combustion and exhaust emissions characteristics of a liquefied petroleum gas-di-methyl ether compression ignition engine with a variable valve timing device were investigated under various liquefied petroleum gas injection timing conditions. Liquefied petroleum gas was used as the main fuel and was injected directly into the combustion chamber. Di-methyl ether was used as an ignition promoter and was injected into the intake port. Different liquefied petroleum gas injection timings were tested to verify the effects of the mixture homogeneity on the combustion and exhaust emission characteristics of the liquefied petroleum gas-di-methyl ether compression ignition engine. The average charge temperature was calculated to analyze the emission formation. The ringing intensity was used for analysis of knock characteristics. The combustion and exhaust emission characteristics differed significantly depending on the liquefied petroleum gas injection and intake valve open timings. The CO emission increased as the intake valve open and liquefied petroleum gas injection timings were retarded. However, the particulate matter emission decreased and the nitrogen oxide emission increased as the intake valve open timing was retarded in the diffusion combustion regime. Finally, the combustion efficiency decreased as the intake valve open and liquefied petroleum gas injection timings were retarded.

In-Cylinder Intake Flow Characteristics according to Inlet Valve Angle (흡입 밸브 각도에 따른 실린더 내 흡입 유동 특성 비교)

  • Ohm, In-Yong;Pak, Chan-Jun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.3
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    • pp.142-149
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    • 2006
  • A PIV(Particle Image Velocimetry) was applied to measure in-cylinder velocity field according to inlet valve angle during intake stroke. Two engines, one is conventional DOHC 4 valve and the other is narrow valve angle, were used to compare real intake flow. The results show that the intake flow pattern of conventional engine is more complicated than that of narrow angle one in horizontal plane and the vertical component of in-cylinder flow is rapidly decayed at the end stage of intake. On the other hand, the flow pattern of narrow angle one is relatively well arranged in horizontal plane and the vertical velocity component remains so strongly that forms large-scale strong tumble. Two engines also form commonly three tumble; two are small and bellow the intake valve and one is large-scale. The center of large scale tumble moves to bottom of cylinder as the vertical velocity increases.

A Study on the Application of the Built-in EGR System for Diesel Engine (디젤기관의 내장형 EGR시스템 적용 가능성에 관한 연구)

  • 최재성
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.3
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    • pp.398-404
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    • 1999
  • The EGR is needed for one of various strategies to reduce NOx emission. But to get the proper EGR rate the intake and exhaust system become complicated. That is a reason why we consider using the built0in EGR system. The built-in EGR is a system which reduces Nox by controling the residual gas fraction in cylinder by changing valve timing and valve lift of intake and exhaust. In this paper characteristics of volumetric efficiency and residual gas fraction in cylinder were investigated for various engine speeds by changing valve timing and valve lift of intake and exhaust. In this paper characteristics of volumetric efficiency and residual gas fraction in cylinder were investigated for various engine speeds by changing valve timing and valve lift of intake and exhaust in the 4 stroke-cycle diesel engine. Volumetric efficiency and residual gas fraction were calculated by the method of characteristics. As the results the possibility of suing the built-in EGR system was confirmed.

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