• Title/Summary/Keyword: Insulation Curing

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Development of Efficient Curing Sheet for Thermal Insulation Curing of Concrete in Cold Weather

  • Han, Cheon-Goo;Son, Myung-Sik;Choi, Hyun-Kyu
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.3
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    • pp.291-298
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    • 2012
  • For cold weather concreting, frost damage at early age is generated in the concrete, and problems such as delaying of setting and hardening and lowering of strength manifestation emerge due to the low outside air temperature at the early stage of pouring, making the selection of an effective curing method critically important. Unfortunately, the tent sheet currently used as the curing film for heating insulation at work sites, not only has the problems of inferior permeability and extremely deteriorated airtightness, but a phenomenon of continuous fracturing is also generated along the direction of fabric of the material itself, presenting difficult circumstances for maintaining adequate curing temperature. The aim of this study was to develop an improved bubble sheet type curing film for heating insulation of cold weather concrete by combining mesh-tarpaulin, which has excellent tension properties, with bubble sheet, which offers superior insulation performance. The analysis showed that the improved curing film in which BBS1 is stacked to MT was a suitable replacement for curing films currently in use, as it has better permeability, tension property, and insulation performance than the T type film used at work sites today.

Field Application of Insulation Curing Method with Double Bubble Sheets Subject to Cold Weather (이중버블시트를 이용한 단열양생공법의 한중콘크리트 현장적용)

  • Hong, Seak-Min;Baek, Dae-Hyun;Kim, Jong;Jeon, Chung-Kun;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.05a
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    • pp.57-60
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    • 2008
  • This study investigated the results of insulation heat curing method using double layer bubble sheet in slab concrete and mass concrete in cold weather environment. First of all, when double bubble sheets are applied, it was shown that slab concrete was protected from early freezing by remaining between 6 and 15℃ even in case outside temperature drops -9℃ below zero until the 2nd day from piling, and in the case of mass concrete, with the maximum temperature difference between the center and surface less than 4℃, crack occurrence index was close to 2 and no hydration heat crack occurred by internal constraint. The insulation heat preservation curing method using the double bubble sheet applied in this field prevented early freezing owing to stable curing temperature management, deterring concrete strength development delay at low temperature, and obtained the needed strength. Also, it was proven that the method is highly effective and economic for cold weather concrete quality maintenance through curing cost reduction like construction period shortening and labor cost reduction, etc by reducing the process of temporary equipment installation and disassembling.

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Field Application of Insulation Curing Method for the Concrete applying Double Layer Bubble Sheets Subjected to Cold Weather (이중버블시트를 이용한 단열보온 양생공법의 한중콘크리트 현장적용)

  • Hong, Seak-Min;Son, Ho-Jung;Oh, Chi-Hyun;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.83-85
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    • 2011
  • This study investigated the results of insulation heat curing method using double layer bubble sheet in concrete in cold weather environment. First of all, when double bubble sheets are applied, it was shown that concrete was protected from early freezing by remaining between 7℃ and 3℃ even in case outside temperature drops -7℃ below zero until the 3d day from piling. The insulation heat preservation curing method using the double bubble sheet applied in this field prevented early freezing owing to stable curing temperature management, deterring concrete strength development delay at low temperature, and obtained the needed strength. Also, it was proven that the method is highly effective and economic for cold weather concrete quality maintenance through curing cost reduction like construction period shortening and labor cost reduction, etc by reducing the process of temporary equipment installation and disassembling.

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Field Application of Insulation Curing Method with Double Bubble Sheets Subject to Cold Weather (이중버블시트를 이용한 단열양생공법의 한중콘크리트 현장적용)

  • Hong, Seak-Min;Lee, Il-Sun;Baek, Dae-Hyun;Kim, Jong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.05b
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    • pp.25-28
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    • 2009
  • This study investigated the results of insulation heat curing method using double layer bubble sheet in slab concrete in cold weather environment. First of all, when double bubble sheets are applied, it was shown that slab concrete was protected from early freezing by remaining between 5 and $l0^{\circ}C$ even in case outside temperature drops $-11^{\circ}C$ below zero until the 4nd day from piling. The insulation heat preservation curing method using the double bubble sheet applied in this field prevented early freezing owing to stable curing temperature management, deterring concrete strength development delay at low temperature, and obtained the needed strength. Also, it was proven that the method is highly effective and economic for cold weather concrete quality maintenance through curing cost reduction like construction period shortening and labor cost reduction, etc by reducing the process of temporary equipment installation and disassembling.

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Physical Properties of Calcium Silicate Inorganic Insulation Depending on Curing Time (칼슘실리케이트 무기 단열소재의 양생기간에 따른 물리 특성)

  • Park, Jae-Wan;Chu, Yong-Sik;Jeong, Jae-Hyun
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.6
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    • pp.529-534
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    • 2016
  • Calcium silicate inorganic insulating material is a porous material which is made of 90 wt% of cement. Unlike existing inorganic insulation materials, it is produced without high temperature curing process and also it costs much less than existing inorganic insulation materials. It is an innovative insulation material that supplemented disadvantages of conventional inorganic insulation material. Researches and developments about inorganic insulation materials have been actively researched abroad. Calcium silicate insulation has $0.13g/cm^3$ of specific gravity. Its heat conductivity is under 0.050W/mK, which it similar to conventional inorganic insulation. However, it has weak compressive strength compared to other inorganic insulation. The point of this research is to manifest that calcium silicate inorganic insulating material can have certain compressive strength after curing process with high insulating performance and to find out the proper curing methods and period.

Temperature History of Concrete at Cold Weather Depending on the Kinds of Insulating Sheet (단열양생시트 종류 변화에 따른 한중콘크리트의 온도이력)

  • Jeon, Chung-Keun;Kim, Jong;Shin, Dong-An;Oh, Seon-Kyo;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.618-621
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    • 2006
  • This paper is to investigate temperature history of cold weather concrete depending on insulation curing sheet kinds. Insulating effect according to curing sheet is shown in order of 5 layer bubble sheet, combination of PE form and 3 layer bubble sheet and 3 layer bubble sheet. It maintained above $10^{\circ}C$ of minimum temperature until the completion of initial curing period when bubble curing sheet was supplied regardless of curing sheet kinds. Five layer bubble curing sheet secure higher curing temperature than any other curing sheet applied in this experiment by as much as $2{\sim}3^{\circ}C$, which performed remarkable insulation effect. Concrete applied with curing sheet secured above $65^{\circ}D{\cdot}D$ of maturity, at which concrete had 5MPa of compressive strength at 3 days.

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Field Application of Surface Insulation Curing Method to Cold Weather Concreting (한중콘크리트의 현장 표면단열 양생공법 시공사례 연구)

  • Kim Jong-Back;Lim Choon-Goun;Han Min-Cheol;Kim Seoung-Soo;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.11a
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    • pp.25-28
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    • 2005
  • This study investigates the field application of surface insulation curing method, which combined double layer bubble sheet(DBS) and thick-curing-material(TCM) for cold weather concreting. According to the test, deck slab, curing only upper section with DBS and TCM, does not make big different temperature history with that, curing both upper and bottom section during daily average temperature 6.5t. It is concluded that combination of DBS and TCM in only upper section can be safely cured in early period of time during cold water concreting. The field test was carried out with this favourable data. The upper deck slab was insulated by combination of DBS and TCM, and the construction was surrounded by tent. in order to protect from outside wind. The test result shows that the lowest temperature of deck slab indicated 6$ ^{circ}C $. It demonstrated that this curing method can resist early frost and save construction cost in the side of management and saving labor cost, compared with previous method. In addition, the column specimen, combined both form and bubble board, exhibited favorable temperature history, due to internal hydration heat insulation effect.

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Field Application of the Mass Concrete Using Insulation Curing Method with Double Bubble Sheets Subject to Cold Weather (이중버블시트를 이용한 단열보온양생공법의 한중매스콘크리트 현장적용)

  • Lee, Dong-Gyu;Kim, Jong;Kim, Ki-Hoon;Hwang, Yin-Seong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.1-4
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    • 2007
  • This study investigated the applicability of insulation curing method with double layer bubble sheets to the man concrete subjected to cold weather. Temperature history of the mass concrete indicated that the highest temperature of center section was exhibited at $34^{\circ}C$ while the that of surface section was $25^{\circ}C$. Difference between center and surface was shown to be less $10^{\circ}C$ when the temperature of center section was peak section, and thereby associated temperature cracking index was calculated 1.5, and occurrence probability of temperature cracking was 5%, so there was no temperature cracking caused by internal restraint. No temperature crack was observed by naked eye. It was clear that early frost demage and temperature cracking could be restrained due to reducing temperature difference between inner part and outside in the case double bubble sheets applied to insulation curing method in cold weather. The maturity of mass concrete is higher than outside about $72\sim89^{\circ}$ DD, so it was demonstrated to prevent early frost demage and ensure strength excellently. Insulation curing method with double bubble sheets was more economic than heating curing method.

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Effect of The Heat Curing Sheet Combined with Duble Layered Bubble Sheets and Light Heat Generating Materials on Surface Temperature History of the Concrete (광발열시트 및 2중 버블시트를 조합한 보온양생시트를 적용한 콘크리트의 양생 효과)

  • Han, Cheon-Goo;Han, Min-Cheol;Jung, Woung-Seon;Nam, Sang-Heon;Kim, Su-Hoo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.39-40
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    • 2022
  • This study is intended to examine the curing effect of the combination of the bubble sheet on the concrete by analyzing the temperature profile and core strength of the simulated concrete structure. The test results relvealed that the average temperature of the concrete applying photothermal sheet overlapped with the double bubble sheet at the bottom was 23.5℃, which had the highest insulation and insulation effect compared to other types of surface insulation curing sheets, and the core strength increased by up to 56%.

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