• Title/Summary/Keyword: Insulated pipeline

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A Study on Real-Time Corrosion Thickness Measurement Technique of Insulated Pipeline (보온재 부착 파이프라인의 부식두께 측정에 관한 연구)

  • Jang, Ji-Hun;Jo, Gyeong-Sik;Lee, Jong-O;Kim, Gi-Dong
    • 연구논문집
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    • s.31
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    • pp.135-147
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    • 2001
  • The wall-thickness of insulated pipelines can be easily evaluated by measuring the gamma-ray transmission intensity because this intensity is inversely proportional to the thickness of insulated pipeline. The main purpose of this study is to develop the nondestructive and filmless on-line inspection system of corrosion by measuring the wall thickness of insulated pipeline. The inspection system is constructed with radioisotope, 64 channel photo diode array detector, crawler system and data taking and operating software. The traditional off-line radiographic method carried out by exposing film cassettes can be replaced by this cost-effective on-line digital imaging method and the application will be greatly expected especially in the chemical and petrochemical industries.

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A study on Stress Corrosion Cracking of Sensor Wire in Thermally Insulated Underground Pipeline (이중보온관 부식감지선의 응력부식파괴에 관한 연구)

  • Choe, Yun-Je;Kim, Jeong-Gu
    • Korean Journal of Materials Research
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    • v.12 no.2
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    • pp.103-111
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    • 2002
  • The thermally insulated underground pipelines have been used for district heating system. The sensor wire embedded in the insulation was used for monitoring the insulating resistance between the sensor wire and the pipe. The resistance measurement system detects corrosion of steel pipe under insulation. The corrosion and stress corrosion cracking(SCC) characteristics of sensor wire in synthetic ground water were investigated using the electrochemical methods and constant load SCC tests. The polarization tests were used to study the electrochemical behavior of sensor wire. The sensor wire was passivated at temperatures ranging from 25 to $95^{\circ}C$. However, the applied sensing current larger than passive current resulted in breakdown of passive film. The constant load SCC tests were performed to investigate the effects of applied current and load on the fracture behavior. Stress-corrosion cracks initiated at pits that were produced by sensing current. The growth of the pit involves a tunnelling mechanism, which leads to ductile fracture.

Development of Real Time On-Line Thickness Measuring System for Insulated Pipeline (단열배관의 온라인 두께측정시스템 개발)

  • Jang, Ji-Hun;Kim, Byeong-Ju;Jo, Gyeong-Sik;Kim, Gi-Dong
    • 연구논문집
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    • s.32
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    • pp.65-76
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    • 2002
  • The intensity of x-ray or gamma-ray is attenuated according to density and thickness of the transmitted medium. In this study, by using this principle, on-line real-time radiometric system was developed using a 128 channels linear array of solid state detectors to measure wall thickness of insulated piping system. This system uses a Ir-192 as a gamma ray source and detector is composed of BGO scintillator and photodiode. Ir-192 gamma ray source and linear detector array mounted on a computer controlled robotic crawler. The Ir-192 gamma ray source is located on one side of the piping components and the detector array on the other side. The individual detectors of the detector array measure the intensity of the gamma rays after passing through the walls and the insulation of the piping component under measurement. The output of the detector array is amplified by amplifier and transmitted to the computer. This system collects and analyses the data from the detector array in real-time. The maximum measurable length of pipe is 120cm/mm. in the case of 1mm scanning interval.

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Analysis of DC Traction Stray Current Interference on Buried Pipelines (지하철 누설전류가 도시가스 배관에 미치는 영향 해석)

  • Lee H.G.;Ha T.H.;Ha Y.C.;Bae J.H.;Kim D.K.
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.1376-1378
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    • 2004
  • When an underground pipeline runs parallel with DC traction systems, it suffers from DC traction interference. Because the train is fed by the substation through the overhead wire and return current back to the substation via the rails. If these return rails are poorly insulated from earth, DC current leak into the earth and can be picked up by nearby pipeline. It may bring about large-scale accidents even in cathodically protected systems. In this paper we analyze the cathodic protection systems of buried pipelines and DC traction stray current influence on it using the simulation software CatPro. We can discuss the problems and mitigation of DC traction interference for protected pipeline.

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Influence on Lead Wire Method of Distributed ICCP Systems for Mitigation of DC Traction Interference (전철 간섭 대책용 분포형 외부전원시스템의 배관인출 방법에 따른 영향)

  • Lee, H.G.;Ha, Y.C.;Ha, T.H.;Bae, J.H.;Kim, D.K.
    • Proceedings of the KIEE Conference
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    • 2005.10c
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    • pp.282-284
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    • 2005
  • When an underground pipeline runs parallel with DC traction systems, it suffers from DC traction interference. Because the train is fed by the substation through the overhead wire and return current back to the substation via the rails. If these return rails are poorly insulated from earth, DC current leak into the earth and can be picked up by nearby pipeline. It may bring about large-scale accidents even in cathodically protected systems. In this paper we analyze the influence on lead wire method of distributed ICCP(impressed current cathodic protection) systems for mitigation of DC traction interference using the simulation software CatPro.

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Influence on Parallel Pipelines of Distributed ICCP Systems for Mitigation of DC Traction Interference (전철 간섭 대책용 분포형 외부전원시스템이 병행하는 배관에 미치는 영향)

  • Lee, H.G.;Ha, Y.C.;Ha, T.H.;Bae, J.H.;Kim, D.K.
    • Proceedings of the KIEE Conference
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    • 2005.10c
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    • pp.285-287
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    • 2005
  • When an underground pipeline runs parallel with DC traction systems, it suffers from DC traction interference. Because the train is fed by the substation through the overhead wire and return current back to the substation via the rails. If these return rails are poorly insulated from earth, DC current leak into the earth and can be picked up by nearby pipeline. It may bring about large-scale accidents even in cathodically protected systems. In this paper we analyze the influence on parallel pipelines of distributed ICCP(impressed current cathodic protection) systems for mitigation of DC traction interference using the simulation software CatPro.

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Anode Location of Distributed ICCP Systems for Mitigation of DC Traction Interference on Buried Pipelines (전철 간섭 대책용 분포형 외부전원시스템의 양극위치)

  • Lee, H.G.;Ha, T.H.;Ha, Y.C.;Bae, J.H.;Kim, D.K.
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1660-1662
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    • 2005
  • When an underground pipeline runs parallel with DC traction systems, it suffers from DC traction interference. Because the train is fed by the substation through the overhead wire and return current back to the substation via the rails. If these return rails are poorly insulated from earth, DC current leak into the earth and can be picked up by nearby pipeline. It may bring about large-scale accidents even in cathodically protected systems. In this paper we analyze the anode location of distributed impressed current cathodic protection systems for the mitigation of DC traction interference on buried pipelines using the simulation software CatPro. We can get a fix on the anode location.

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Development of Real-Time Thickness Measuring System for Insulated Pipeline Using Gamma-ray (감마선을 이용한 단열배관의 실시간 두께측정시스템 개발)

  • Jang, Ji-Hoon;Kim, Byung-Joo;Kim, Gi-Dong;Cho, Kyung-Shik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.5
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    • pp.500-507
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    • 2002
  • By this study, on-line real-time radiometric system was developed using a 64 channels linear array of solid state detectors to measure wall thickness of insulated piping system. This system uses an Ir-192 as a gamma ray source and detector is composed of BGO scintillator and photodiode. Ir-192 gamma ray source and linear detector array mounted on a computer controlled robotic crawler. The Ir-192 gamma ray source is located on one side of the piping components and the detector array on the other side. The individual detectors of the detector array measure the intensity of the gamma rays after passing through the walls and the insulation of the piping component under measurement. The output of the detector array is amplified by amplifier and transmitted to the computer through cable. This system collects and analyses the data from the detector array in real-time as the crawler travels over the piping system. The maximum measurable length of pipe is 120cm/min. in the case of 1mm scanning interval.

Thickness Evaluation of Pipeline Using Density Profile on a Radiograph (방사선투과필름에서 Density Profile을 이용한 배관의 두께 평가)

  • Lee, Sung-Sik;Jang, Byoung-Gyu;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.5
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    • pp.483-489
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    • 2002
  • The computer simulation has been done for non-insulated and insulated pipes which are vacant or half filled with liquid. The simulation results showed that the density profile on the radiography is continuous and symmetrical around the center of pipe in the case of vacant pipe. On the other hand the density profiles are not symmetrical and depend on geometrical setting for radiography in the case of half filled pipes. Finally, experimental testing on a non-insulated carbon steel pipe with artificial notches of different depth is carried out using Ir-192 and industrial film. Comparing the measured density profile on the radiograph to the calculated one, it has been shown that it is possible to evaluate thickness variation by measuring density profile on a radiograph.