• Title/Summary/Keyword: Instrumented Indentation

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Non-equibiaxial residual stress evaluation methodology using simulated indentation behavior and machine learning

  • Seongin Moon;Minjae Choi;Seokmin Hong;Sung-Woo Kim;Minho Yoon
    • Nuclear Engineering and Technology
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    • v.56 no.4
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    • pp.1347-1356
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    • 2024
  • Measuring the residual stress in the components in nuclear power plants is crucial to their safety evaluation. The instrumented indentation technique is a minimally invasive approach that can be conveniently used to determine the residual stress in structural materials in service. Because the indentation behavior of a structure with residual stresses is closely related to the elastic-plastic behavior of the indented material, an accurate understanding of the elastic-plastic behavior of the material is essential for evaluation of the residual stresses in the structures. However, due to the analytical problems associated with solving the elastic-plastic behavior, empirical equations with limited applicability have been used. In the present study, the impact of the non-equibiaxial residual stress state on indentation behavior was investigated using finite element analysis. In addition, a new nonequibiaxial residual-stress prediction methodology is proposed using a convolutional neural network, and the performance was validated. A more accurate residual-stress measurement will be possible by applying the proposed residual-stress prediction methodology in the future.

Instrumented Indentation Technique: New Nondestructive Measurement Technique for Flow Stress-Strain and Residual Stress of Metallic Materials (계장화 압입시험: 금속재료의 유동 응력-변형률과 잔류응력 평가를 위한 신 비파괴 측정 기술)

  • Lee, Kyung-Woo;Choi, Min-Jae;Kim, Ju-Young;Kim, Kwang-Ho;Kwon, Dong-Il
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.306-314
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    • 2006
  • Instrumented indentation technique is a new way to evaluate nondestructive such mechanical properties as flow properties, residual stress and fracture toughness by analyzing indentation load-depth curves. This study evaluated quantitatively the flow properties of steels and residual stress of weldments. First, flow properties can be evaluated by defining a representative stress and strain from analysis of deformation behavior beneath the rigid spherical indenter and the parameters obtained from instrumented indentation tests. For estimating residual stress, the deviatoric-stress part of the residual stress affects the indentation load-depth curve, so that by analyzing the difference between the residual-stress-induced indentation curve and residual-stress-free curve, the quantitative residual stress of the target region can be evaluated. The algorithm for flow property evaluation was verified by comparison with uniaxial tensile test and the residual stress evaluation model was compared to mechanical cutting and ED-XRD results.

A study of instrumented indentation by finite element analysis

  • Le Minh-quy;Kim Seock-sam
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.248-258
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    • 2003
  • Finite element computations were carried out to study the indentation by rigid cone with half-angle of $70.3^{\circ}$ for 72 different combinations of elasto-plastic properties that cover the wide range of mechanical parameters of common engineering solid materials. The dimensional analysis and representative strain concept were used in the analysis. It was shown that for the same representative strain value, the loading curvature C can be formulated under two different forms, which are based on two alternative dimensionless functions. The present study's one is simpler than the other previously found by other authors using the similar approach. For a wide range of material's parameters, the hardness-modulus ratio should be a parabolic function of ${\sigma}E$, rather than a power law function earlier proposed.

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Measurement of Mmechanical Properties in Weld Zone of Nuclear Material using an Instrumented Indentation Technique (계장형 압입시험법에 의한 원자력 구조재료 용접 물성치 측정)

  • Song, Kee-Nam;Ro, Dong-Seong
    • Journal of Welding and Joining
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    • v.30 no.3
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    • pp.51-56
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    • 2012
  • Different microstructures in the weld zone of a metal structure including a fusion zone and heat affected zone are formed as compared to the base material. Thus, the mechanical properties in the weld zone are different from those in the base material. As the basic data for reliably understanding the structural characteristics of welded nuclear material, the mechanical properties in the weld zone and base material for a Zircaloy-4 strap and Hastelloy${(R)}$-X alloy strap are measured using an instrumented indentation technique (IIT) in this study.

Evaluation of Residual Stress using IITC of Experimental Stress Analysis on Concrete Structure (실험적 응력해석의 IITC 방식에 의한 콘크리트 구조물 잔류응력 평가)

  • Lee, Ho Beom;Han, Sang Hee;Jang, Il Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.34 no.2
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    • pp.415-424
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    • 2014
  • The carrying capacity of existing concrete structures is evaluated by the measured data from displacement and strain gauges for given loads and the results of numerical analysis that are compared with the measured ones. Consequently, this process could be accomplished in doing the direct measurement of residual stress on existing concrete. This study is concerned with the development of IITC (Instrumented Indentation Technique for Concrete) system which is based on the experimental stress analysis technique using non-destructive test method to evaluate the residual stress of concrete structures depending on the types of applied loadings in analysing indentation load - indentation depth curve derived experimentally on concrete surface. As a result, in this paper, almost all of systematized H/W and S/W were newly developed to estimate the residual stresses of concrete structures. Thus, the creation of new experimental equations for deriving residual stresses and automatical calculations of residual stresses using the empirical formula can lead to evaluate the structural resistances conveniently in the structures from construction phase to maintenance stage.

Determination of Mechanical Properties of Galvanized Steel Sheets Using Instrumented Indentation Technique and Finite Element Analysis (계장화 압입시험 및 유한요소해석을 이용한 아연도금강판의 기계적 물성 추정)

  • Jin, Ji-Won;Kwak, Sung-Jong;Kim, Tae-Seong;Noh, Ki-Han;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.5
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    • pp.529-535
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    • 2012
  • This paper deals with the determination of mechanical properties of various galvanized steel sheets that are used for fabricating automobile bodies; the instrumented indentation technique and finite element analysis were used for the determination. First, tensile tests were conducted to obtain the true stress-true strain curves of galvanized steel sheets with various thicknesses. Load-deformation curves were then obtained by using the instrumented indentation testing machine, and they were compared with load-deformation curves obtained by finite element analysis. Further, true stress-true strain curves were obtained at the optimal observation point by finite element analysis.

Determination of Knoop Indentation Stress Conversion Factors for Measuring Equibiaxial Residual Stress (인장 및 압축 등방 잔류응력 측정을 위한 누프 압입시험의 응력환산계수 결정)

  • Jeong, Min Jae;Kim, Young-Cheon
    • Corrosion Science and Technology
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    • v.20 no.6
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    • pp.484-490
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    • 2021
  • Instrumented indentation testing has been widely used for residual stress measurement. The Knoop indentation is mainly selected for determining anisotropic mechanical properties and non-equibiaxial residual stress. However, the measurement of equibiaxial stress state and compressive residual stress on a specimen surface using Knoop indentation is neither fully comprehended nor unavailable. In this study, we investigated stress conversion factors for measuring Knoop indentation on equibiaxial stress state through indentation depth using finite element analysis. Knoop indentation was conducted for specimens to determine tensile and compressive equibiaxial residual stress. Both were found to be increased proportionally according to indentation depth. The stress field beneath the indenter during each indentation test was also analyzed. Compressive residual stress suppressed the in-plane expansion of stress field during indentation. In contrast, stress fields beneath the indenter developed diagonally downward for tensile residual stress. Furthermore, differences between trends of stress fields at long and short axes of Knoop indenter were observed due to difference in indenting angles and the projected area of plastic zone that was exposed to residual stress.

Residual Stress Analysis of AISI 304 Surface Welding Plate by 3D Finite Element Method (3 차원 유한요소법을 이용한 AISI 304 표면용접평판의 잔류응력해석)

  • Lee, Kyoung-Soo;Kim, Tae-Ryong;Kim, Maan-Won;Park, Jai-Hak
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.390-395
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    • 2008
  • This study is performed to understand three dimensional characteristics of weld residual stress for the surface weld on the stainless steel plate. AISI 304 plate with one path weld on the surface was used as a test specimen. Finite element analysis was done to analyze thermal transient and residual stress due to weld. The result of finite element analysis was validated by previous paper and measurement data. Among various techniques for residual stress measurement, instrumented ball indentation method was applied. The calculated residual stresses by finite element analysis showed good agreement with the measured results.

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A Characteristic Study of Weld Residual Stress Measurement for AISI 304 Plate Surface Weld Specimen (AISI 304 표면용접평판 시편의 용접잔류응력 측정 특성 연구)

  • Lee, Kyoung-Soo;Lee, Jeong-Keun;Song, Taek-Ho;Choi, Hyun-Sun;Rho, Dong-Seong;Park, Jae-Hak
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.61-66
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    • 2008
  • This study is performed to compare characteristics of various measurement technique for weld residual stress. AISI 304 plate with one path weld on the surface was manufactured for this study. Hole drilling method, X-ray diffraction method and instrumented indentation method were used to measure the residual stress before and after welding. All the results were compared and analyzed.

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