• 제목/요약/키워드: Inspect defects

검색결과 85건 처리시간 0.034초

LCD(Liquid Crystal Display) Panel의 결점 검사 (Automatic Inspection for LCD Panel Defect)

  • 이유진;이중현;고국원;조수용;이정훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.946-949
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    • 2005
  • This paper deals with the algorithm development that inspects defects such as Bright Defect Dots, Dark Defect Dots, and Line Defect caused by the process of LCD(Liquid Crystal Display). While most of LCD production process is automated, the inspection of LCD panel and its appearance depends on manual process. So, the quality of the inspection is affected by the condition of worker. Especially, the more LCD size increases, the more the worker feels fatigued, which causes the probability of miss judgement. So, the automated inspection is required to manage the consistent quality of the product and reduce the production costs. In this paper, to solve these problems, we developed the imaging processing algorithm to inspect the defects in captured image of LCD. Experimental results reveal that we can recognize various types of defect of LCD with good accuracy and high speed.

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2M급 CCM(Compact Camera Module) 불량 검사 (2M Class CCM(Compact Camera Module) Defect Inspection)

  • 조수용;고국원;이유진;이중현;강충구
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1079-1082
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    • 2005
  • This paper deals with the algorithm development that inspects defects such as Lens Focus, Focus check, Black Defect, Dark Defect, Dim Defect, Color Defect, and Line Defect, Angle Defect, IrisAgc Defect caused by the process of 2M Class Compact Camera Module (CCM). Domestic market was majorly comprised of VGA(0.3 million pixel) market. But in the middle of year 2004, camera phone with Mega Pixel has appeared, and it is estimated that the camera phone with Mega Pixel will take up to 28% of total phone sales if it is released in the end of year 2004. Since the inspection of finished products is done manually, it is major obstacle in production increment In this paper, to solve these problems, we developed the imaging processing algorithm to inspect the defects in captured image of assembled CCM. The performances of the developed inspection system and we can recognize various types of defect of CCM modules with good accuracy and high speed

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용접 불량 검사를 위한 음향공진 검사 장치 개발 (Development of Acoustic Resonance Evaluation System to Detect the Welding Defects)

  • 염우정;김진영;홍연찬;강준희
    • 센서학회지
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    • 제28권6호
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    • pp.371-376
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    • 2019
  • We have developed an acoustic resonance inspection system to inspect the welding defects in the mechanical parts fabricated using friction stir welding method. The inspection system was consisted of a DAQ board, a microphone sensor, an impact hammer, and controlled by a PC software. The system was developed to collect and analyze the sound signal generated by hitting the sample with an impact hammer to determine whether it is defective. In this study, 100% welded good samples were compared with 95%, 90%, and 85% welded samples, respectively. The variation of the completeness in welding did not affect the visual appearance in the samples. As a result of analyzing the natural frequencies of the good samples, the five natural frequency peaks were identified. In the case of the defective samples, the frequency change was observed. The welding failure detection time was fast enough to be only 0.7 seconds. Employing our welding defect inspection system to the actual industrial field will maximize the efficiency of quality inspection and thus improve the productivity.

Magnetostrictive Sensor를 이용한 용접결함 검출에 관한 연구 (A Study About Weld Defects Detection By Using A Magnetostrictive Sensor)

  • 나현호;김일수;서주환;손성우;정재원;김지선;이지혜
    • 대한기계학회논문집A
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    • 제33권11호
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    • pp.1279-1287
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    • 2009
  • An increasingly competitive business environment has been concentrated on industries to reduce the operating costs. Industries such as gas, oil, petrochemical, chemical, and electric power have employed for the operation and used for large equipment or structures that require a high capital investment. In order to meet these requirements, the industries are increasingly moving toward saving the experimental verification and computer simulation. Therefore industries to reduce the maintenance costs without compromising the operational safety have been forced on finding for better and more efficient methods to inspect their equipment and structures. In this study, it focused on the development the real-time non-contract monitoring system as an efficient tool for the experimental study of weld defects based on the relationship between the measured voltage and input parameters.

유도초음파를 이용한 3/4″ 배관 결함 검출 연구 (A Study for Flaw Detection of 3/4″ Pipe by Using Guided Wave)

  • 정우근;김진회;천근영
    • 한국압력기기공학회 논문집
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    • 제15권1호
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    • pp.40-45
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    • 2019
  • Unlike the welded pipes in the primary system of light water nuclear power plants being periodically inspected with in-Service inspection program, relatively small pipes with the outer diameter less than 2 inch have not been regularly inspected to date. However, after several failure reports on the occurrence of critical crack-like defects in small pipes, inspection for the small pipes has been more demanded because it could cause the provisional outage of nuclear power plants. Nevertheless, there's no particular method to examine the small pipes having access limitations for inspection due to various reasons; inaccessible area, excessive radiation exposure, hazardous surrounding, and etc. This study is to develop a reliable inspection technique using torsional and flexural modes of guided wave to detect defects that could occur in inaccessible area. The attribute of guided wave that can travel a long distance enables to inspect even isolated range of the pipe from accessible location. This paper presents a case study of the evaluation test on 3/4" small-bore pipes with guide wave method. The test result demonstrates the crack signal behavior and assures possibility to detect the crack signal in a flexural mode, which is clearly distinguishable from the symmetric structure signal in a torsional mode.

Revision and catagorization of evaluation criteria for state change factors in agricultural reservoirs

  • Jae Woong Shim;Young Hak Lee;Dal Won Lee
    • 농업과학연구
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    • 제49권4호
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    • pp.707-717
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    • 2022
  • As the variability of recent rainfall is increasing, it is becoming important to recognize the possibility of changes in the current reservoir state in advance and to inspect the stability based on accurate evaluation standards. However, the evaluation standards for the state change factors of reservoirs are still not suitable for agricultural reservoirs and thus much improvement is needed. Therefore, in this study, the evaluation criteria for state change factors specialized for small reservoirs were categorized and standards were prepared by considering factors that may cause state changes on the dam crest, upstream slope, and downstream slope of the embankment. The categorized results were configured based on the number of mentions of the precision safety inspection report on major defects in 102 reservoirs and the defect factors found in field investigations. The findings of the study indicated that the current state change standards require many revisions for excessive or unnecessary state change factors in the reservoir. Specifically, the deletion of measurement gauges not applicable to the reservoir, the addition of defects found in the reservoir, and the scope of use of the term were proposed. The results of this study can contribute to efficient system operation and management by improving the deficiencies in the system and introducing a new state change factor.

광 적외선열화상을 이용한 풍력 블레이드의 결함 크기 정량화 연구 (Quantitative Defects Detection in Wind Turbine Blade Using Optical Infrared Thermography)

  • 권구안;최만용;박희상;박정학;허용학;최원재
    • 비파괴검사학회지
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    • 제35권1호
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    • pp.25-30
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    • 2015
  • 풍력발전기의 핵심 부품인 풍력 블레이드는 예상치 못한 풍 하중과 공력 특성으로 인해 불안전한 상태에 놓여 있다. 그에 따라 필연적으로 발생하는 내부 결함을 검출하기 위해 초음파탐상을 이용한 비파괴검사가 주로 진행되어 왔다. 하지만 블레이드의 소재 특성으로 인해 음향 신호 분석에 따른 문제점이 발생한다. 따라서 본 연구에서는 풍력 블레이드 인공결함시험편을 제작후, 능동적 광 적외선열화상 비파괴검사 방법을 이용하여 결함의 크기를 정량화하기 위한 실험을 진행하였다. 100 kW 급 블레이드 내부의 결함 크기 정량화를 위해 알루미늄 켈리브레이션 테이프를 사용하였으며, 게재물(inclusion), 디본딩(debonding), 주름(wrinkle) 결함을 삽입하였다. 실험 결과 모두에서 뚜렷한 결함 검출이 가능하였으며, 결함 크기 정량화 결과 debonding 인공 결함 (${\phi}50.0mm$)에서 최대 98.0%의 정확성을 보였다.

잡음제거 필터를 이용한 BGA 패키지 측정에 관한 연구 (A Study on the BGA Package Measurement using Noise Reduction Filters)

  • 진고환
    • 한국융합학회논문지
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    • 제8권11호
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    • pp.15-20
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    • 2017
  • 최근 IT 산업의 발전으로 다양한 분야에서 컴퓨터 융합 기술에 대한 관심이 높아지고 있다. 특히 반도체 분야에서 생산 공정에 반도체 소자의 결함을 검사하기 위하여 카메라와 컴퓨터를 융합한 비전 시스템을 많이 사용하고 있다. 이러한 영상 관련 시스템들은 데이터를 처리하는 과정에서 열화 현상이 발생하기에 주유한 요인인 잡음을 제거하기 위한 다양한 연구가 이루어지고 있다. 이에 본 논문에서는 BGA 패키지 소자를 대상으로 양산 과정에서 결함을 사전에 인식하여 불량을 검출하기 위하여 영상 데이터의 잡음제거에 많이 사용하고 있는 가우시안 필터, 미디언 필터, 평균 필터를 이용한 측정 시스템을 제안한다. 제안 시스템을 BGA 패키지 생산 공정에 적용하면 신속하게 양품과 불량을 판정할 수 있어 생산성이 향상될 것으로 기대된다.

도시철도차량 구조물에 대한 부식측정기법 적용 및 평가방안 연구 (A Study on Corrosion Measurement Techniques and Evaluation for Structure of EMU)

  • 정종덕;편장식;홍용기
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.931-938
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    • 2011
  • Nondestructive inspection(NDI) is a testing procedure used to easily inspect an object for internal defects, abnormalities, shape, and structure, etc. without destroying it. Typical candidates for NDI include buildings, railways, aircraft, bridges, underground pipelines and various types of factory equipment. Recent advances in nondestructive evaluation(NDE) technologies have led to improved methods for quality control and in-service inspection, and the development of new options for material diagnostics. Under frame side sill in rolling stocks is designed for preventing corrosion in order to meet mechanical requirements. However during long operation time, there are corrosion in the under frame side sill caused by environmental effect, vibration and etc. This paper introduces the methods of a survey and assessment on NDI applications in Electric Multiple Units(EMU). The main objective of this paper was to obtain information on various applications and evaluation of NDI technology in EMU.

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칩 마운터에의 FIC 부품 인식을 위한 실시간 처리 알고리듬에 관한 연구 (A study on the real time inspection algorithm of FIC device in chip mounter)

  • 류경;김영기;문윤식;박귀태;김경민
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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    • pp.48-51
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    • 1997
  • This paper presents the algorithm of FIC inspection in chip mounter. When device is mounted on the PCB, it is impossible to get zero defects since there are many problems which can not be predicted. Of these problems, devices with bent corner leads due to mis-handling and which are not placed at a given point measured along the axis are principal problem in SMT(Surface Mounting Technology). In this paper, we proposed a new algorithm based on the Radon transform which uses a projection to inspect the FIC(Flat Integrated Circuit) device and compared this method with other algorithms. We measured the position error and applied this algorithm to our image processing board which is characterized by line scan camera. We compared speed and accuracy in our board.

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