• 제목/요약/키워드: Insert metal

검색결과 149건 처리시간 0.02초

서브마이크론 빔 레조네이터 제작을 위한 바닥전극 형성방법 (Fabrication of embedded bottom electrodes for submicron beam resonators)

  • 이용석;장윤호;방용승;김정무;김종만;김용권
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2008년도 Techno-Fair 및 추계학술대회 논문집 전기물성,응용부문
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    • pp.131-132
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    • 2008
  • We describe a fabrication method of submicron glass trenches which have embedded metal lines for the future application of nano-scale RF MEMS devices. The glass wafer was etched using two different conditions to identify the relationship between the slope of glass trenches and the slope of photroresist. A self-aligned metal photomask and negative photroresist (PR) slope were used to insert metal lines inside the glass trenches. The PR slope patterned by backside photolithography was affected by the profile of preformed glass trenches. Gold was well fabricated in the $0.7{\mu}m$ wide trench thanks to the negative PR slope. Nano-scale glass trenches with embedded metal lines can be used as a bottom electrode in submicron beam resonators operating with a high resonant frequency.

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밀링 공구마멸과 치핑의 검출을 위한 음향방출 이용에 관한 연구 (A Study on the Application of Acoustic Emission Measurement for the In-process Detection of Milling Tools' Wear and Chipping)

  • 윤종학;강명순
    • 비파괴검사학회지
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    • 제11권1호
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    • pp.31-37
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    • 1991
  • Acoustic emission(AE) signals detected during metal cutting were applied as the experimental test to sensing tool wear and chipping on the NC vertical milling machine. The in-process detection of cutting tool wear including chipping, cracking and fracture has been investigated by means of AE in spite of vibration or noise through intermittent metal cutting, then the following results were obtained 1) When the tool wear is increased suddenly, or the amplitude of AE signals changes largely, it indicates chipping or breaking of the insert tip. 2) It was confirmed that AE signal is highly sensitive to the cutting speed and tool wear. 3) At the early period of cutting, the wear were large and RMS value increased highly by the influence of minute chipping and cracking, etc. Therefore, the above situations should be considered for the time when the tool would be changed.

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가스터빈 고온부품의 재생 접합을 위한 손상부 파악 (The Consideration of the Damage in Gas Turbine Hot Parts for Repair Bonding Process)

  • 김성욱;최철;김재철;이창희
    • 동력기계공학회지
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    • 제7권2호
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    • pp.73-79
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    • 2003
  • The present study was aimed at analysing the damage of a used gas turbine bucket after 39,500h of total service. Microstructures and cracks of service-induced bucket were observed. The crack might have initiated from the coating in the bucket surface by thermal fatigue and propagated into the GTD111 base metal. Maximum depth of penetration was 2.7 mm(full penetration) at the leading edge. Crack contains a lot of Cr-,Ti-,Al-oxide which will prohibit filling and wetting of insert metal. Depth and propagation direction of crack were accorded with centrifugal force and temperature distribution in turbine bucket. Present result will provide basic data for repair bonding process.

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고성능 단결정 초내열합금 CMSX-4의 액상확산접합현상 (Bonding Phenomena during Transient Liquid Phase Bonding of CMSX-4, High Performance Single Crystal Superalloy)

  • 김대업
    • Journal of Welding and Joining
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    • 제19권4호
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    • pp.423-428
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    • 2001
  • The bonding phenomena of Ni base single crystal superalloy. CMSX-4 during transient liquid phase(TLP) bonding was investigated using MBF-80 insert metal. Bonding of CMSX-4 was carried out at 1,373∼1,548K for 0∼19.6ks in vacuum. The (001) orientation of each test specimen was aligned perpendicular to the bonding interface. The dissolution width of base metal was increased when the bonding temperature and holding time were increased. The eutectic width diminished linearly with the square root of holding time during isothermal solidification process. Borides were formed in the bonded layer during TLP bonding operation. The solid phase grew epitaxially into the liquid phase from substrates and single crystallization could be readily achieved during the isothermal solidification.

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금속제(金屬製) 조우식(鳥羽飾)에 대(對)한 연구(硏究) - 고신라(古新羅), 가야고분(加耶古墳) 출토품(出土品)을 중심(中心)으로 - (A Study on the Metal Feathered Trim - Focusing on the Excavated Articles from the Old Tombs in Ancient Silla, Gaya -)

  • 김문자
    • 패션비즈니스
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    • 제5권4호
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    • pp.27-36
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    • 2001
  • The purpose of this study is to classify of the Metal Feathered Trim in old tombs. First, Feathered Trim is 5 types, Feathered Trim I-A, Feathered Trim I-B, Feathered Trim II-A, Feathered Trim II-B, Feathered Trim II-C in according to upper part of central insert plate style. Feathered Trim I-A, I-B, II-B type was general style that was found in most of the old tombs in ancient Silla, Gaya. Feathered Trim II-A type was excavated from the only Silla tombs and II-C type was excavated from Gaya tombs. Feathered Trim I-A type was worn previous to I-B type, and II-B, C type was worn previous to II-A type. Feathered Trim 5 types was influenced by the scythe style that was 'Scythe-shaped' tail.

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복합재 대차프레임의 볼트 체결부 내구성 향상을 위한 인서트 영향에 관한 연구 (Effect of the Insert Shape on the Improvement of Durability of Bolted Joints Applied to Composite Bogie Frames)

  • 김준환;신광복;김정석
    • 대한기계학회논문집A
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    • 제38권7호
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    • pp.765-770
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    • 2014
  • 본 논문에서는 복합재 대차프레임 볼트 체결부의 내구성 향상 방안에 대한 연구를 다루고 있다. 이를 위해, 인서트와 나사산 유무에 따른 3가지 경우를 고려하여 볼트 체결부에 대한 시험 및 해석을 통해 인서트 형태 및 유무에 미치는 영향을 평가하였다. 제안된 볼트 체결부의 구조 성능은 ASTM D5961에 의거한 시험을 통해 비교 평가하였다. 시험결과, 나사산이 없는 인서트를 갖는 볼트 체결부가 가장 적합한 것으로 확인되었다. 또한, 볼트 체결부를 고려한 복합재 대차프레임에 대한 구조 안전성 평가를 JIS E 4207에 의거하여 유한요소해석을 통해 평가하였다. 복합재 구조물은 Tsai-Wu 파손기준식에 의해 파손평가를 적용하였고, 볼트 체결부와 같은 금속재 구조물은 Von-Mises 파손기준식에 의해 평가하였다. 이때, 볼트 체결부의 경우에는 상세한 구조해석 결과 검토를 위해 서브모델링 기법을 적용하였다. 구조해석결과, 나사산이 없는 인서트가 적용된 볼트 체결부의 경우에는 볼트 체결부 주위의 복합재 구조물에 발생하는 Tsai-Wu 파손지수가 다른 경우에 비해 약 50% 감소하는 경향을 보였는데, 이는 나사선이 없는 인서트 형상이 복합재 대차프레임 볼트 체결부의 내구성을 향상시킬 수 있을 것으로 판단된다.

Mevatron KD 67-7467의 변형조사면에 대한 전자선 선량측정 (Electron Dosimetry of Shaped Fields on Mevatron KD 67-7467)

  • U Hong;Samuel Ryu;H. D. Kang
    • 한국의학물리학회지:의학물리
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    • 제1권1호
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    • pp.109-122
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    • 1990
  • 전자선 치료에 있어서 조사면을 부분적으로 차폐할 수 있는 차폐체 제작 방법을 제시하였다. Lipowitz 합금으로 만든 차폐체는 표준 Siemens cone에 적합하며, 조사면의 평탄도는 차폐체에 의한 영향을 거의 받지 않았다. 그러나 개방 조사면에 대한 차폐 조사면의 비가 0.7 이상이면 차폐체에 의한 선량의 차이가 있음을 알았다. Biggs 등이 제안한 Cone ratio는 차폐 조사면의 Cone ratio curve가 개방조사면의 Cone ratio를 따르지 않기 때문에 본 연구에서는 Cone ratio를 Cone factor와 Insert ratio로 나누어 차폐 조사면에 대한 선량 변화를 넓게 측정하였다.

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Cu-Si 삽입금속을 이용한 DP강의 MIG 아크 브레이징 접합부의 미세조직과 기계적 성질 (Microstructure and Mechanical Properties of Gas Metal Arc Brazed Joint of DP Steel with Cu-Si Filler Metal)

  • 조욱제;윤태진;곽승윤;이재형;강정윤
    • Journal of Welding and Joining
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    • 제34권5호
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    • pp.70-76
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    • 2016
  • In this study, Microstructure and tensile properties in arc brazed joints of 1000MPa grade DP steel using Cu-Si insert metal were investigated. The fusion zone was composed of Cu phase which solidified a little Fe and Si. The former phase formed due to dilute the edge of base material by arc, although Fe was not solid solution in Cu at the room temperature. Cu3Si particles formed by crystallization at $1100^{\circ}C$ during faster cooling. After the tensile shear test, there are no differences between the brazed joint efficiencies. The maximum joint efficient was about 37% compared to strength of base metal. It is better than that of arc brazed joint of DP steel using Cu-Sn filler metal. Fracture position of all brazing conditions was in the fusion zone. Crack initiation occurred at three junction point which was a stress singularity point of upper sheet, lower sheet and the fusion zone. And then crack propagated across the fusion zone. The reason why the fracture occurred at fusion zone was that the hardness of fusion zone was lower than that of base material and heat affected zone. The correlation among maximum load and hardness of fusion zone and EST at fractured position was $R^2=0.9338$. Therefore, this means that hardness and EST can have great impact on maximum load.

DSI 성형을 이용한 금속/플라스틱 복합 부품 제조에 관한 연구 (A study on the manufacturing of metal/plastic multi-components using the DSI molding)

  • 하석재;차백순;고영배
    • Design & Manufacturing
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    • 제14권4호
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    • pp.71-77
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    • 2020
  • Various manufacturing technologies, including over-molding and insert-injection molding, are used to produce hybrid plastics and metals. However, there are disadvantages to these technologies, as they require several steps in manufacturing and are limited to what can be reasonably achieved within the complexities of part geometry. This study aims to determine a practical approach for producing metal/plastic hybrid components by combining plastic injection molding and metal die casting to create a new hybrid metal/plastic molding process. The integrated metal/plastic hybrid injection molding process developed in this study uses the proven method of multi-component technology as a basis to combine plastic injection molding with metal die casting into one integrated process. In this study, the electrical conductivity and ampacity were verified to qualify the new process for the production of parts used in electronic devices. The electrical conductivity was measured, contacting both sides of the test sample with constant pressure, and the resistivity was measured using a micro ohmmeter. Also, the specific conductivity was subsequently calculated from the resistivity and contact surface of the conductor path. The ampacity defines the maximum amount of current a conductive path can carry before sustaining immediate or progressive deterioration. The manufactured hybrid multi-components were loaded with increasing currents, while the temperature was recorded with an infrared camera. To compare the measured infrared images, an electro-thermal simulation was conducted using commercial CAE software to predict the maximum temperature of the power loaded parts. Overall, during the injection molding process, it was demonstrated that multifunctional parts can be produced for electric and electronic applications.

액상확산접합한 Ni기 단결정 초내열합금의 고온인장특성 (High Temperature Tensile Property of Transient Liquid Bonded Joints of Ni-base Single Crystal Superalloy)

  • 김대업;강정윤
    • Journal of Welding and Joining
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    • 제18권3호
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    • pp.106-113
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    • 2000
  • Single crystallization behavior ad high temperature tensile properties of TLP bonded joints of Ni-base single crystal superalloy, CMSX-2 were investigated using MBF-80 and F-24 insert metals. CMSX-2 was bonded at 1523~1548K for 1.5~1.8ks in vacuum. The (100) orientation of bonded specimen was aligned perpendicular to the joint interface. Crystallographic orientation analyzed points over the bonded region possessed the almost same orientation across the joint interface and misorientation $\Delta^{\theta}$ was negligibly small in as-bonded and post-bond heat-treated situations. It was confirmed that single crystallization could be readily achieved during TLP bonding. The tensile strengths of all joints at elevated temperatures were equal to or greater than those of base metal the range of testing temperature between 923K and 1173K. The elongation and reduction of area in values were almost the same as those of base metal. SEM observation of the fracture surfaces of joints after tensile test revealed that the fracture surface indicated the similar morphologies each other, and that the fracture of joints occurred in the base metal in any cases.

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