• Title/Summary/Keyword: Inner Surface Crack

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Effect of Ca Implantation on the Sintering and Crack Healing Behavior of High Purity Al2O3 Using Micro-lithographic Technique - I. Formation of Crack-like Pore and Its Morphological Evolution (Ion Implantation으로 Ca를 첨가한 단결정 Al2O3의 Crack-like Pore의 Healing 거동 - I. Crack-like Pore의 형성과 Morphological Evolution)

  • 김배연
    • Journal of the Korean Ceramic Society
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    • v.34 no.8
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    • pp.834-842
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    • 1997
  • Controlled Ca impurity implanted inner crack-like pore in the high purity alumina single crystal, sapphire, had been created by micro-fabrication technique, which includes ion implantation, photo-lithography, Ar ion milling, and hot press technique. The morphological change and the healing of cracklike pore in Ca doped high purity single crystal alumina, sapphire, during high temperature heat treatment in vacuum were observed using optical microscopy. The dot-like surface roughening was developed and hexagon like crystal appeared on inner surface of crack-like pore after heat treatment. Bar type crystals, probably CaO.6Al2O3, were observed on the inner surface after 1 hour heat treatment at 1, 50$0^{\circ}C$, but this bar type crystal disappeared after 1 hour heat treatment at 1, $600^{\circ}C$. This disappearance means that there should be a little increase of Ca solubility limit to alumina at this temperatures.

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PWSCC Crack Growth Analysis Using Numerical Method in the Inner Surface Repair Weld of A Nozzle (노즐 이종금속용접부의 내면 보수용접부에서 수치해석법을 이용한 PWSCC 균열성장해석)

  • Kim, Sang-Chul;Kim, Mann-Won
    • Journal of Welding and Joining
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    • v.29 no.2
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    • pp.64-71
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    • 2011
  • In this paper, crack propagation analyses in the inner diameter (ID) repair weld of the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). To calculate the theoretical solution for the crack tip stress intensity factor, a weak type singular integral equation consisted of crack surface traction and dislocation density function was constructed and solved in conjunction with the FEAM. A two-dimensional axisymmetric finite element nozzle model was prepared and ID repair welding was simulated. An initial crack, 10% depth of weld thickness, was assumed and crack propagation trajectory from the initial crack to the 75% depth of thickness was calculated using the FEAM. Crack growth versus time curve was also calculated and compared with the curves obtained from ASME code method. With the method constructed in this paper, crack propagation trajectory and crack growth time were calculated automatically and effectively.

J-integral for subsurface crack in circular plate with inner hole under rolling and sliding contact (구름 및 미끄럼 접촉하의 중공원판의 표면하층균열에 대한 J-적분)

  • Lee, Kang-Yong;Kim, June-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.7
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    • pp.1149-1155
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    • 1997
  • J-integral for a subsurface horizontal crack in a circular plate with an inner hole under rolling line contact is evaluated according to loading positions with various load conditions, crack length and crack location. Two-dimensional crack is modeled, and the relation between Tresca stress for uncracked model and J-integral is discussed. The loading location which gives the maximum J-integral depends on load condition and crack location, and the presence of friction force increases Tresca stress and J-integral near the surface. Regardless of friction force, crack location that gives maximum J-integral is the same as that of maximum Tresca stress in an uncracked model, and the value of J-integral is propotional to crack length. It is also showed that the variation of an inner radius of a disk does not effect J-integral value.

비틀림하의 복합원통에 있는 원주 표면균열에 대한 응력 확대 계수

  • Kim, Yeong-Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.151-157
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    • 2000
  • Stress intensity factors for the circumferential surface crack of a long composite cylinder under torsion is investigated. The problem is formulated as a singular integral equation of the first kind with a Cauchy type kernel using the integral transform technique. The mode III stress intensity factors at the crack tips are presented when (a) the inner crack tip is away from the interface and (b) the inner crack tip is at the interface.

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New Plastic Limit Load Equations of Pipes with Inner and Outer Circumferential Surface Cracks Considering Thickness Effect (내부 및 외부 원주방향 표면균열이 존재하는 배관의 두께효과를 고려한 소성한계하중 계산식 제시)

  • Kim, Yeon-Soo;Huh, Nam-Su
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.2
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    • pp.71-80
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    • 2019
  • In this study, limit load equations of thick-walled pipes with inner and outer circumferential surface cracks were derived based on force and moment equilibrium conditions. Since the limit load equations based on the mean radius at uncracked ligament, previously proposed by Kanninen et al., are based on the premise that the pipe wall thickness is relatively thin, the existing limit load solutions are only applicable to thin-walled pipes. In order to analyze the effect of the pipe thickness and surface crack depth on the limit load results, the predictions using the present limit load equations are compared with those using the existing solutions for thin-walled pipes. Being derived considering the thickness effect, the limit load solutions from this paper are believed to be more accurate for thick-walled pipes than the limit load equations presented for thin-walled pipes, and thus to be valuable equations for integrity assessment of thick-walled pipes.

Comparison of Stress Intensity Factors for Longitudinal Semi-elliptical Surface Cracks in Cyclindrical Pressure Vessels (내압이 작용하는 원통형용기에 대한 축방향 표면결함의 응력확대계수 계산방법 비교)

  • Moonn, H.R.;Jang, C.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.622-627
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    • 2001
  • The object of this paper is to compare stress intensity factor that be calculated by Raju-Newman's equation, finite element method, and Vessel INTegrity analysis inner flaws(VINTIN) program for longitudinal semi-elliptical cracks in cylindrical vessel under inner pressure. For this, three-dimensional finite-element analyses were performed to obtain the stress intensity factors for various surface cracks with t/R = 0.1. The finite element meshes were designed for various crack shapes with t/R of 0.1. The crack depth to thickness ratio, a/t, was set to 0.2 and 0.5 matching Raju-Newman's equation. The crack depth to length ratio, a/c, was set to 0.2 and 0.4 in the same way and 0.33 was added to extend the range of crack configuration. Finite Element Analyses(FEA) were performed using the commercial FEA program ABAQUS. The results showed that the Raiu-Newman solutions were about 4-10% lower than FEA's using symmetric model of one-eighth of a vessel and close to those of FEA using symmetric model or one-forth or a vessel. Ana VINTIN solutions were nearly equal to those or Raju-Newman.

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Plastic Limit Pressure Solutions for Cracked Pipes Using 3-D Finite Element Method (3차원 유한요소해석을 통해 도출한 균열배관의 소성한계압력식)

  • Shim, Do-Jun;Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.26-33
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    • 2003
  • Based on detailed FE limit analyses, the present paper provides tractable approximations fer plastic limit pressure solutions fur axially through-wall-cracked pipe; axially (inner) surface-cracked pipe; circumferentially through-wall-cracked pipe; and circumferentially (inner) surface-cracked pipe. In particular, for surface crack problems, the effect of the crack shape, the semi-elliptical shape or the rectangular shape, on the limit pressure is quantified. Comparisons with existing analytical and empirical solutions show a large discrepancy in circumferential short through-wall cracks and in surface cracks (both axial and circumferential). Being based on detailed 3-D FE limit analysis, the present solutions are believed to be the most accurate, and thus to be valuable information not only for plastic collapse analysis of pressurised piping but also for estimating non-linear fracture mechanics parameters based on the reference stress approach.

Reliability Assessment of Buried Pipelines with a Circumferential Surface Elliptical Crack under Axial Stress (축직각 표면타원균열이 존재하는 매설배관의 축방향응력에대한 건전성 평가)

  • Lee, Eok-Seop;Hwang, In-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.160-166
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    • 2001
  • The theoretical analyses for stresses induced in axial direction in the buried pipelines are reviewed. The influences of the axially directed stresses on the surface elliptical crack are studied in detail and thus some engineering technical informations are provided to use reliability assessment of buried pipelines. The change in temperature, the effect of inner pressure and soil friction in the buried pipeline constrained in axial direction are included to determine the axial stresses in the buried pipeline. Furthermore, the stress induced by the pipeline bending are also considered. The stress intensity factors calculated by two models such as a simple plane crack and an elliptical surface crack for a circumferential surface elliptical crack are compared.

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Reliability Assessment of Buried Pipelines with a Circumferential Surface Elliptical Crack under Axial Stress (축직각 표면타원균열이 존재하는 매석배관의 축방향응력에 대한 건전성 평가)

  • 이억섭;황인현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.417-420
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    • 2000
  • The theoretical analyses for stresses induced in axial direction in the buried pipelines are reviewed. The influences of the axially directed stresses on the surface elliptical crack are studied in detail and thus some engineering technical informations are provided to use reliability assessment of buried pipelines. The change in temperature, the effect of inner pressure and soil friction in the buried pipeline constrained in axial direction are included to determine the axial stresses in the buried pipeline. Furthermore, the stress induced by the pipeline bending are also considered. The stress intensity factors calculated by two models such as a simple plane crack and an elliptical surface crack for a circumferential surface elliptical crack are compared.

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A Cause Analysis of Fatigue Failure of Fuel Pump Block Material(CK35) for Marine Engine (선박 엔진용 Fuel Pump Block 소재(CK35)의 피로파손 원인규명)

  • Choi Sung Jong;Kang Chang Won;Kim Tae Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.663-670
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    • 2005
  • DIN CK35 (JIS S35CK) steels have been used as a material in fuel pump blocks for marine engines. Failures in the inner surface of a drilling hole, due to the initiation of fatigue cracks have been frequently reported. However, the mechanism initiating these cracks and growths has not been clearly diagnosed yet. This study was conducted using a scraped fuel pump block, containing an initiated fatigue crack in the inner surface of a drilling hole. Initially, the cracks and fractured surfaces inside the block were investigated using an optical microscope and a SEM (Scanning Electron Microscope). In addition, microstructure observation, fatigue life test and fatigue crack growth test were performed using a specimen, which was taken from the same block. Results from these tests are summarized as follows; (1) The early crack in the block was supposed to occur inside the inner surface of the drilling hole. (2) The fatigue endurance of this material was about 330 Mpa. (3) The early crack was generated in the cavitations created by the breakdown of a big inclusion, or separation between the big inclusion and the base metal, in which the fundamental ingredients of the inclusion were C, 5, and Mn. (4) In order to prevent these types of failures, the suppression of inclusions inflow by improving the casting process, formation of fine inclusions by applying a heat treatment process, and coating of the surface of the drilling hole were required.