• Title/Summary/Keyword: Inkjet Droplet Speed

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Experimental Study on the Relationship between Ink Droplet Volume and Inkjet Waveform (잉크젯 파형과 잉크 액적 체적의 관계 실험적 분석)

  • Kwon, Kye-Si;Myong, Jae-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.4
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    • pp.141-145
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    • 2009
  • Recently, inkjet technology has emerged as one of the most powerful tools for patterning electronics devices, such as large area display applications, RFID, PCB patterning, etc. By using the Inkjet technology, the droplet speed as well as the size can be controlled precisely. In this paper, the relationship between waveform and droplet size will be investigated by means of experiment. Also the relationship between inkjet speed and droplet size will be discussed. It was shown from experimental results that ink droplet size from the nozzle diameter of $50{\mu}m$ can be varied from 37 to $58{\mu}m$ by modifying the inkjet waveform when the speed of the droplet is 1m/sec. Finally, experimental results indicate that small drops are more difficult to generate than large drops since the jetting conditions for making small drops are sensitively affected by the dwell time variation.

Bouncing Phenomena of Micro-droplet Train in Inkjet Printing (잉크젯 프린팅에서 발생하는 연속 미소 액적의 바운싱 현상)

  • Ara Jo;Hyoungsoo Kim
    • Journal of the Korean Society of Visualization
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    • v.21 no.1
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    • pp.26-30
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    • 2023
  • Interaction of a droplet and substrate is important to determine the coating and final deposition pattern in inkjet printing system. In particular, an accurate deposition of the droplet should be guaranteed for high-resolution patterning. In this study, we performed high-speed shadowgraph experiments on droplet train impact in inkjet system. From the high-speed images, we observed an unexpected bouncing phenomenon. We have found two factors affecting bouncing regime; the Weber number and the curvature of deposited droplet. Experimental results indicate that there is a critical curvature diameter of deposited droplet, which splits into bouncing and merging regime. From this result, we obtained a power-law behavior between the Weber number and the curvature. The understanding of bouncing phenomena helps to improve the accuracy and productivity of inkjet printing.

Relationship between Ink Jetting Speed and Inkjet input Waveform Parameters (잉크젯 입력 파형의 파라미터와 토출 속도의 관계)

  • Kwon, Kye-Si;Myung, Jae-Hwan;Um, Tai-Joon;Joo, Young-Cheol;Lee, Sang-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.9
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    • pp.143-147
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    • 2009
  • Inkjet printing makes use of ink droplets to form required patterns on a substrate. In order for the inkjet technology to produce reliable patterning tools, the jetting performance needs be controlled precisely. For controlling ink jetting performance, input waveform should be properly designed. In the past, the research was focused on designing dwell time of the input waveform for controlling jetting speed. However, the jetting performance is also closely related to rising and falling time. In this study, the effect of the rising and falling time on droplet speed will be investigated by measuring the droplet speed. In this study, the power OP amp (PA98A) was used in order to drive piezo inkjet head by amplifying the waveform generated from arbitrary function generator. The experimental results show that change of rising and falling time in the waveform not only affect the droplet speed but also optimal dwell time.

An Impact Position Control of the Ink Droplet of Inkjet Printer

  • Cho, Young-Wan
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2509-2512
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    • 2005
  • In this paper, a position control scheme of the ink droplet is presented for the high image quality and print speed inkjet printer. The proposed scheme estimates the impact position and compensates it by control of the fire strobe time based on the dynamic equations describing the moving trajectory of the ink droplet. Compared to the conventional fire strobe control which is based on the simple synchronization the fire strobe with the position signal of the inkjet nozzle, the proposed control scheme provides more accurate impact position control during the carrier is moving with accelerated or decelerated speed as well as constant speed. The availability of printing during the acceleration and deceleration states of the carrier moving enables the print speed up and the frame size down which means the cost down.

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Pattern Characteristic by Electrostatic Field Induced Drop-On-Demand Ink-jet Printing

  • Choi, J.Y.;Kim, Y.J.;Son, S.U.;Kim, Y.M.;Lee, S.H.;Byun, D.Y.;Ko, H.S.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.451-454
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    • 2007
  • This paper presents the pattern characteristic using the electrostatic drop-on-demand ink-jet printing system. In order to achieve the pattern characteristic of electrostatic inkjet printing, the capillary inkjet head system is fabricated using capillary tube, Pt wire and electrode, and is packaged by acrylic board for the accurate alignment between wire and electrode-hole. The applied DC voltage of 1.4 $\sim$ 2.0 kV used for the observation of electrostatic droplet ejection. Electrostatic droplet ejection is directly observed using a high-speed camera. For investigated pattern characteristic, conductive inkjet silver ink used. The higher voltage has a good condition which has micro dripping mode. Also, the droplet size decreases with increasing the supplied DC voltage. This paper shows the pattern which is formed by about 300um. Also, capillary inkjet head system will be applied industrial area comparing conventional electrostatic inkjet head system.

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Analysis of Electrostatic Ejection of Liquid Droplets in Manner of Drop-on-demand Using High-speed Camera (고속카메라를 이용한 Drop-on-demand 방식의 정전 액적 토출 분석)

  • Kim, Yong-Jae;Choi, Jae-Yong;Son, Sang-Uk;Kim, Young-Min;Lee, Suk-Han;Byun, Do-Young;Ko, Han-Seo
    • 한국가시화정보학회:학술대회논문집
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    • 2007.11a
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    • pp.128-133
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    • 2007
  • An electrostatic inkjet head can be used for manufacturing processes of large display systems and printed circuit boards (PCB) as well as inkjet printers because an electrostatic field provides an external force which can be manipulated to control sizes of droplets. The existing printing methods such as thermal bubble and piezo inkjet heads have shown difficulties to control the ejection of the droplets for printing applications. Thus, the new inkjet head has been proposed using the electrostatic force. A numerical analysis has been performed to calculate the intensity of the electrostatic field using the Maxwell's equation. Also, experiments have been carried out to investigate the droplet movement using a downward capillary with outside diameter of $500{\mu}m$. Gravity, surface tension, and electrostatic force have been analyzed with high voltages for a drop-on-demand ejection. It has been observed that the droplet size decreases and the frequency of the droplet formation and the velocity of the droplet ejection increase with increasing the intensity of the electrostatic field using high-speed camera.

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Visualization of Drop Formation and Droplet Velocity Measurement of a Piezoelectric-type Inkjet (피에조 구동형 잉크젯에서 액적 형성의 가시화 및 토출속도 측정)

  • Kwon, D.H.;Choi, Y.S.;Lee, S.J.
    • Journal of the Korean Society of Visualization
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    • v.6 no.2
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    • pp.9-13
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    • 2008
  • The reproducibility of water droplet formation which is indispensible in the investigation of a drop-on-demand piezoelectrically driven inkjet was verified by checking the size of droplet and distance from the nozzle tip of inkjet head to droplet. Based on the reproducibility of droplet formation, we visualized the formation of micro-scale droplets by acquiring consecutive images at the jetting frequency of 500 Hz for which air bubbles were not generated. Two different electric waveforms were used to drive the piezoelectric actuator. The visualization system consists of a high-speed camera that can capture images up to 250,000fps, a long-distance microscope and a halogen lamp as a light source.

The Analysis of Drop-On-Demand Characteristic of Electrostatic Field Induced Inkjet Head System with Carbon Nano Tube (CNT) Ink (정전기장 유도된 잉크젯 프린터 헤드를 이용한 탄소나노튜브 잉크의 Drop-On-Demand 특성 연구)

  • Choi, J.Y.;Kim, Y.J.;Son, S.U.;Kim, Y.M.;Byun, D.Y.;Ko, H.S.;Lee, S.H.
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.8
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    • pp.1445-1449
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    • 2007
  • This paper presents the DOD (Drop-On-Demand) characteristic using the electrostatic field induced inkjet printing system. In order to achieve the DOD characteristic of electrostatic field induced inkjet printing, applied the bias voltage of 1.4 kV and the pulse voltage of $2.0\;kV\;{\sim}\;2.7\;kV$ using high voltage pulse generator. Electrostatic field induced droplet ejection is directly observed using a high-speed camera and for investigated DOD characteristic, CNT ink used. The electrostatic field induced inkjet head system has DOD characteristic using pulse generator which can be applied pulse voltage. The bias voltage has a good condition which form meniscus and has micro dripping mode for small size micro droplet. Also, the droplet size decreases with increasing the applied pulse voltage. This paper shows DOD characteristic at electrostatic field induced inkjet head system, Therefore. electrostatic DOD inkjet head system will be applied industrial area comparing conventional electrostatic inkjet head system.

Development of condition monitoring system for piezo inkjet (잉크젯 작동 상태 모니터링 시스템 개발)

  • Kwon, Kye-Si
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.562-565
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    • 2008
  • Measuring system for piezo inkjet droplet and ink jetting status was developed. In order to measure the jetting performance, two different approaches have been used. One is to use the self-sensing capability of the piezo actuator in the printhead. The other is to use the droplet image from a CCD camera. The software as well as hardware using two approaches was developed. The self-sensing signal as well as meniscus motion was shown to be useful in monitoring jetting conditions. Furthermore, ink properties such as viscosity and speed of sound, which is related to jetting performance, can be understood.

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Waveform Design for Piezo Inkjet via Self- sensing Measurement (셀프 센싱을 이용한 피에조 잉크젯의 파형 설계)

  • Kim, Woo-Sik;Kwon, Kye-Si
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.4 s.121
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    • pp.333-341
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    • 2007
  • Waveform design method for inkjet printing has been proposed tv pressure wave measurement. The pressure wane inside the inkjet dispenser can be effectively measured by current measurement due to self-sensing capability of PZT. The pressure wave measured from current was verified by commercially availablelaser vibrometer. In order to obtain high speed inkjet droplets, two pulse waveform was designed such that the pressure wane after droplet formation can be minimized.