• Title/Summary/Keyword: Injector design parameters

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An Experimental Study on the Injector-spray Behavior of a Liquid-propellant Thruster (액체추진제 추력기의 인젝터 분무 거동에 대한 실험적 연구)

  • Kim, Jin-Seok;Kim, Sung-Cho;Park, Jeong;Kim, Jeong-Soo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.9
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    • pp.799-804
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    • 2007
  • The behavior of spray emanating from an injector to be employed in a liquid-propellant thrust chamber is investigated by optical measurement techniques. The injector has eight holes, each of which has 30 cant angle from the center-axis with the diameter of 0.406 mm. In order to examine an atomization process according to the spray-generation conditions and the evolution along spray downstream, variational features in the velocity and size of droplets obtained through Dual-mode Phase Doppler An 799emometry (DPDA) are delineated and discussed together with instantaneous plane images captured by using Nd:Yag laser sheet beam. A categorization of spray-flow regime representing the atomization and turbulent nature is made through evaluating the non-dimensional parameters, i.e., Reynolds number and Weber number based upon the theoretical injection velocity. These qualitative and quantitative data of spray breakup will be a firm basis for the design of brand-new thruster

A Preliminary Configuration Design of Methane/Oxygen Bipropellant Small-Rocket-Engine through Theoretical Performance Analysis (이론성능해석에 의한 메탄/산소 이원추진제 소형로켓엔진의 예비형상설계)

  • Bae, Seong Hun;Jung, Hun;Kim, Jeong Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.3
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    • pp.47-53
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    • 2015
  • Design parameters required for Methane/oxygen bipropellant small-rocket-engine were derived through a theoretical performance analysis. The theoretical performance of the rocket engine was analyzed by using CEA and optimal propellant mixture ratio, characteristic length, and optimal expansion ratio were calculated by assuming chemical equilibrium. A coaxial-type swirl injector was chosen because of its outstanding atomization performance and high combustion efficiency compared to other types of injector and also a bell nozzle with 80% of its full length was designed. The rocket engine configuration with 1.72 MPa of chamber pressure, 0.18 kg/s in total propellant mass flow, and O/F ratio of 2.7 was proposed as a ground-firing test model.

Hot-firing Test Results of Subscale Gas Generator for 75 ton-class Liquid Rocket Engine (75톤급 액체로켓엔진 축소형 가스발생기 연소시험 결과)

  • Kim, Mun-Ki;Ahn, Kyu-Bok;Lim, Byoung-Jik;Kim, Jong-Gyu;Seo, Seong-Hyeon;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.726-728
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    • 2010
  • A subscale gas generator was designed and manufactured to investigate the effect of design parameters on discharge coefficients of injectors for a 75 ton-class gas generator and hot-firing tests were successfully performed. The test results showed that discharge coefficients of fuel and liquid oxygen injectors remained nearly constant irrespective of variations of a mixture ratio and a chamber pressure. When the post diameter of the liquid oxygen injector was reduced, the discharge coefficient was increased as the pressure drop of the injector was decreased.

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Design Parameters and Experimental Performance Evaluation of 4-bit Digital Multi-heater Microinjector (4-bit 디지털 미소분사기의 설계변수와 토출성능간의 영향분석에 관한 실험적 연구)

  • Kang Tae Goo;Cho Young-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.418-424
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    • 2005
  • We present the design, fabrication and experimental results of 4-bit digital microinjectors, whose ejected droplet volumes are adjusted by the digital operation of a 4-bit microheater array. We design the reference microinjectors as well as its comparative test structures. In the fabrication process, we use a five-mask micromachining process and the total chip size of the fabricated microinjector is $7,640{\mu}m{\times}5,260{\mu}m.$ We measure the ejected droplet volumes and velocities, which are adjusted from $12.1{\pm}1.0~55.6{\pm}14.7pl\;and\;2.3{\pm}0.1~15.7{\pm}0.8m/s.$ respectively, depending on the 15 possible combinations of 4-bit microheater array. We also experimentally characterize the effect of geometric variation including the microheater size, inter-microheater gap, microchannel width and sequential operation of microheater array on the ejected droplet volume and velocity. Among these parameters, we find that the microheater size is the most dominant parameter affected to the ejected droplet volumes and velocities. Thus, the present microinjector has a potential for application to the high-resolution inkjet printers with multiple gray levels or high-precision fluid injectors with variable volume control.

Experimental Investigation on Combustion Performance of a Pintle Injector Engine with Double-row Rectangular Slot (핀틀 인젝터 Rectangular Slot 2열 형상에 따른 연소성능에 관한 연구)

  • Ryu, Hobin;Yu, Isang;Kim, Wanchan;Shin, Donghae;Ko, Youngsung;Kim, Seonjin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.3
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    • pp.25-33
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    • 2017
  • In this study, combustion tests were performed to investigate combustion performance of a pintle injector engine with double row rectangular slot which uses kerosene and liquid oxygens as propellants. The double row rectangular slot was designed to improve the combustion performance of a pintle engine with a single row and the blockage factor was changed from 0.7 to 1.0. The main design parameters of the double row were distance between rows, area ratio and aspect ratio. The characteristic velocity efficiency was measured from 92.4 to 96.9 percentage for double row but 86.8 percentage for single row. It showed the highest combustion performance at the BF 0.85.

A Study on the Design of High-Frequency Jet Ventilator Using PLL system (위상동기루프 방식을 이용한 고빈도 JET환기장치의 설계에 관한 연구)

  • Lee, Joon-Ha;Chung, Jae-Chun
    • Journal of Yeungnam Medical Science
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    • v.6 no.2
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    • pp.63-70
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    • 1989
  • This paper describes to design and to examine the mechanical characteristics of high frequency jet ventilator. The device consists of Phase lock loop(PLL) system, solenoid valve driving control part and Air regulating system. This study is carried out by changing several factors such as endotracheal tube(E.T. tube)diameter, injector cannula diameter, 1%, and frequency(breaths/mim.) having direct effects on the gas exchange as well as parameters of the entrained gas by venturi effects, so as to measure the tidal volume and minute volume. This system characteristics were as follows : 1) Frequency : 6-594bpm 2) Inspiration time : 1-99% 3) Variance of input air pressure : 1-30PSI.

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Study on Optimization of Fuel Injection Parameters and EGR Rate of Off-road Diesel Engine by Taguchi Method (다구찌 방법을 적용한 Off-road 디젤 엔진의 분사조건 및 EGR 율 최적화에 관한 연구)

  • Ha, Hyeongsoo;Ahn, Juengkyu;Park, Chansu;Kang, Jeongho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.7
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    • pp.84-89
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    • 2014
  • Not only the emission regulation of on-road vehicle engine, but also emission regulation of off-road engine have been reinforced. It is the reason of wide application of emission reduction technology for off-road engines. In this study, optimization of engine parameters (Injector hole number, Injection timing and EGR rate) for reduction of NOx and smoke emissions were conducted by using the analysis of sensitivity and S/N ratio of Taguchi method(DOE). As results, this paper shows optimum value of the parameters for NOx and smoke emission reduction. From the result of reproducibility verification, it is final that the prediction value of NOx and smoke has the error of below 10%. Consequently, the method and results of this study will be used for quantitative reference to EGR control mapping in next study.

A Numerical Study on the Optimization of Urea Solution Injection to Maximize Conversion Efficiency of NH3 (NH3 전환효율 극대화를 위한 Urea 인젝터의 분사 최적화에 관한 수치적 연구)

  • Moon, Seongjoon;Jo, Nakwon;Oh, Sedoo;Jeong, Soojin;Park, Kyoungwoo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.3
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    • pp.171-178
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    • 2014
  • From now on, in order to meet more stringer diesel emission standard, diesel vehicle should be equipped with emission after-treatment devices as NOx reduction catalyst and particulate filters. Urea-SCR is being developed as the most efficient method of reducing NOx emissions in the after-treatment devices of diesel engines, and recent studies have begun to mount the urea-SCR device for diesel passenger cars and light duty vehicles. That is because their operational characteristics are quite different from heavy duty vehicles, urea solution injection should be changed with other conditions. Therefore, the number and diameter of the nozzle, injection directions, mounting positions in front of the catalytic converter are important design factors. In this study, major design parameters concerning urea solution injection in front of SCR are optimized by using a CFD analysis and Taguchi method. The computational prediction of internal flow and spray characteristics in front of SCR was carried out by using STAR-CCM+7.06 code that used to evaluate $NH_3$ uniformity index($NH_3$ UI). The design parameters are optimized by using the $L_{16}$ orthogonal array and small-the-better characteristics of the Taguchi method. As a result, the optimal values are confirmed to be valid in 95% confidence and 5% significance level through analysis of variance(ANOVA). The compared maximize $NH_3$ UI and activation time($NH_3$ UI 0.82) are numerically confirmed that the optimal model provides better conversion efficiency of $NH_3$. In addition, we propose a method to minimize wall-wetting around the urea injector in order to prevent injector blocks caused by solid urea loading. Consequently, the thickness reduction of fluid film in front of mixer is numerically confirmed through the mounting mixer and correcting injection direction by using the trial and error method.

Conceptual Design and Manufacturing Scheme of a Gas Generator for 7 tonf Class Rocket Engine (7톤급 로켓엔진 가스발생기 개념설계 및 제작계획)

  • Lim, Byoung-Jik;Kim, Moon-Ki;Kang, Dong-Hyuk;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.451-453
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    • 2012
  • Conceptual design and manufacturing scheme of a gas generator for 7 tonf class rocket engine were described. The combustion chamber pressure, O/F ratio, and total flow rate were decided to be 6 MPa, 0.321, and 1 kg/s respectively in consequence of the engine system design. Based on the parameters conceptual design of the gas generator was carried out and its outer dimension was about ${\Phi}100{\times}250mm$. Most parts of the gas generator to be jointed together by brazing or TIG welding and, if possible, the strength and leakproof tests are to be conducted in every step for checking the welding section.

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Diesel Combustion Noise Reduction based on the Numerical Simulation (디젤 엔진소음 II)

  • 강종민;안기환;조우흠;권몽주
    • Journal of KSNVE
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    • v.7 no.6
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    • pp.909-918
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    • 1997
  • Combustion oriented noise is a part of engine noise, which is mainly determined by the in-cylinder pressure profile and the structure attenuation of an engine. A numerical model for predicting the in-cylinder pressure profile and the resultant combustion noise developed by the use of a commercial code. The model is experimentally validated and updated based on the performance as well as the noise by considering the fuel injection timing, the fuel injection rate, Cetane number, intake temperature, and compression ratio. For providing a design guide of a fuel injector for a low combustion noise engine model, the optimal parameters of injection pressure profile, injection rate profile, and injection timing are determined, which gives the 5 dBA noise reduction.

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