• Title/Summary/Keyword: Injector design parameters

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Analytical Study on Unsteady Flow Characteristics of Urea-SCR Single Hole Injector depend on Nozzle Shape Change (Urea-SCR 단홀 Injector 노즐형상 변화에 따른 비정상유동특성의 해석적 연구)

  • Hwang, Jun Hwan;Park, Sung-Young
    • Journal of ILASS-Korea
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    • v.24 no.3
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    • pp.105-113
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    • 2019
  • In this paper, a study of Urea-SCR System for Dosing Injector for responding to enhanced environmental regulations has been conducted. There is a limit to the experimental approach due to the structural characteristics of the injector. In order to overcome this problem, The analysis was performed assuming unsteady turbulent flow through computational fluid analysis and the internal flow characteristics of the injector were analyzed. By changing the nozzle shape of the injector, the performance factors of the swirl injector by shape were selected and compared. The design parameters were modified by changing the diameter of the nozzle at a constant ratio compared to the base model. Swirl coefficient, outlet mass flow, and sac volume were selected as performance parameters of the injector. The Conv. model to which the taper was applied showed the dominance in mass flow rate, discharge coefficient and swirl because of the smooth fluid flow by shape. Swirl coefficient, outlet mass flow, and sac volume were selected as performance parameters of the injector. As a result of the comparison coefficient derivation with those performance parameters for comparing the performance of the model-specific injector, the Conv-140 model with the nozzle diameter expanded by 140% showed the best value of the comparison coefficient.

Spray Characteristics According to the Variation of Design Parameters and Gas-liquid Momentum-flux Ratio in a Swirl-coaxial Injector Applied to Small Rocket Engine (소형로켓엔진에 적용된 스월 동축형 인젝터의 형상변수와 기체-액체 운동량 플럭스 비에 따른 분무특성)

  • Hyun Jong Ahn;Yun Hyeong Kang;Jeong Soo Kim
    • Journal of the Korean Society of Propulsion Engineers
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    • v.27 no.1
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    • pp.27-36
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    • 2023
  • To understand the atomization performance in gas-liquid swirl-coaxial injector applied to a small rocket engine, a cold-flow test was performed by varying the design parameters and supply condition of propellants. As the swirl-chamber diameter and the angle of the convergent section, which are design parameters of injector increased, the spray performance of the injector improved by increasing the swirl strength. In addition, as the gas-liquid momentum-flux ratio increased, the gas flow separated some of the droplets from the liquid film, and a gas-droplet mixture core was formed in the center of the spray sheet.

Measurement and Prediction of Spray Targeting Points according to Injector Parameter and Injection Condition (인젝터 설계변수 및 분사조건에 따른 분무타겟팅 지점의 측정 및 예측)

  • Mengzhao Chang;Bo Zhou;Suhan Park
    • Journal of ILASS-Korea
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    • v.28 no.1
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    • pp.1-9
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    • 2023
  • In the cylinder of gasoline direct injection engines, the spray targeting from injectors is of great significance for fuel consumption and pollutant emissions. The automotive industry is putting a lot of effort into improving injector targeting accuracy. To improve the targeting accuracy of injectors, it is necessary to develop models that can predict the spray targeting positions. When developing spray targeting models, the most used technique is computational fluid dynamics (CFD). Recently, due to the superiority of machine learning in prediction accuracy, the application of machine learning in this field is also receiving constant attention. The purpose of this study is to build a machine learning model that can accurately predict spray targeting based on the design parameters of injectors. To achieve this goal, this study firstly used laser sheet beam visualization equipment to obtain many spray cross-sectional images of injectors with different parameters at different injection pressures and measurement planes. The spray images were processed by MATLAB code to get the targeting coordinates of sprays. A total of four models were used for the prediction of spray targeting coordinates, namely ANN, LSTM, Conv1D and Conv1D & LSTM. Features fed into the machine learning model include injector design parameters, injection conditions, and measurement planes. Labels to be output from the model are spray targeting coordinates. In addition, the spray data of 7 injectors were used for model training, and the spray data of the remaining one injector were used for model performance verification. Finally, the prediction performance of the model was evaluated by R2 and RMSE. It is found that the Conv1D&LSTM model has the highest accuracy in predicting the spray targeting coordinates, which can reach 98%. In addition, the prediction bias of the model becomes larger as the distance from the injector tip increases.

Study on Combustion Characteristics of Unielement Thrust Chambers with Various Injectors

  • Seonghyeon Seo;Lee, Kwang-Jin;Han, Yeoung-Min;Kim, Seung-Han;Kim, Jong-Gyu;Moon, Il-Yoon;Seol, Woo-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.125-130
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    • 2004
  • Experimental study on combustion characteristics of double swirl coaxial injectors has been conducted for the assessment of critical injector design parameters. A reusable, unielement thrust chamber has been fabricated with a water-cooled copper nozzle. Two principle design parameters, a swirl angle and a recess length, have been investigated through hot firing tests for the understanding of their effects on high pressure combustion. Clearly, both parameters considerably affect the combustion efficiency, dynamics and hydraulic characteristics of an injector. Internal mixing of propellants in a recess region increases combustion efficiency along with the increase of a pressure drop required for flowing the same amount of mass flow rates. It is concluded that pressure buildup due to flame can be released by the increase of LOx flow axial momentum or the reduction of a recess length. Dynamic pressure measurements of the thrust chamber show varied dynamic behaviors depending on injector configurations.

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Design Sensitivity Estimation of Injector Nozzle Hole Considering Cavitation (캐비테이션에 관한 인젝터 노즐 홀의 설계민감도 평가)

  • Yeom, Jeong Kuk;Ha, Hyeong Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1361-1369
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    • 2013
  • This study performs a computational fluid dynamics (CFD) analysis of the inner flow of a multihole injector nozzle by using ANSYS CFX 13.0. Based on the obtained results, a design of experiment (DOE) was performed and applied to investigate the effects of injector nozzle design parameters on cavitation. To analyze the design sensitivity and signal-to-noise ratio (S/N ratio), the hole diameter, hole length, hole angle, and K-factor of the nozzle hole were selected as design parameters, and the effect of these parameters was investigated at 16 experimental points. Consequently, it was found that the effect of the K-factor on the cavitation and inner flow of the injector nozzle is the greatest. Thus, the selection of a suitable K-factor is important in nozzle design considering cavitation flow.

A Study on Dynamic Characteristics of Gas Centered Swirl Coaxial Injector with Acoustic Excitation by Varying Momentum Flux Ratio (운동량 플럭스 비의 변화에 따른 기체 중심 스월 동축형 분사기의 기체 가진 동특성 연구)

  • Lee, Jungho;Park, Gujeong;Yoon, Youngbin
    • Journal of ILASS-Korea
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    • v.20 no.3
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    • pp.168-174
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    • 2015
  • Combustion instability is critical problem in developing liquid rocket engine. There have been many efforts to solve this problem. In this study, the method was sought through the injector as part of these efforts to suppress combustion instability. If the injector can suppress the disturbance coming from the supply line as a kind of buffer it will serve to reduce combustion instability. Especially we target at gas propellant oscillation in gas-centered swirl coaxial injector. The phenomenon is simulated with acoustic excitation of speaker. The film thickness response at injector exit was measured by using a liquid film electrode. Also the response of spray to the disturbance was observed by high-speed photography. Gas-liquid momentum flux ratio and the frequency of feeding gas oscillation were changed to investigate the effect of these experimental parameters. The trend of response by varying these parameters and the cause of weak points was studied to suggest the better design of injector for suppressing combustion instability.

Measurement of Spray Characteristics for Gasoline Injector Using the Image Processing Technology (화상처리 기술을 이용한 가솔린 인젝터의 분무 특성 측정)

  • Lee, K.H.;Lee, C.S.;Lee, C.H.;Lee, J.S.
    • Journal of ILASS-Korea
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    • v.5 no.2
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    • pp.68-74
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    • 2000
  • A this experimental study is executed to analyze spray characteristics for air-shrouded injector and 4hole 2spray type injector used in a gasoline engine. Since spray parameters including spray penetration and angle, SMD, and atomization characteristics are very important to increase the engine performance, the image processing algorithm for measuring the non-spherical spray diameter is developed. Spray characteristics of the air-shrouded injector(2hole 2spray) and 4hole-2spray injector are analyzed respectively by this digital image processing method. Effective spray characteristics to injectors is derived from this experimentation and obtained the design guide for gasoline injector.

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Development of Injection Tubes for Intelligent High-Efficiency Exhausted Injector (지능형 고효율 탈진 인젝터의 분사관 개발)

  • Jang, Sung-Cheol;Lee, Kyung-Jun;Lee, Jung-Won
    • Journal of the Korean Society of Industry Convergence
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    • v.20 no.1
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    • pp.74-80
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    • 2017
  • This study aimed to evaluate the validity of an exhausted injector design for filtration system and the performance characteristics thereof. The evaluation was intended through computational fluid dynamics(CFD) analysis based on computer simulation rather than through prototype fabrication and testing. Furthermore, the design of experiment was used to create an experimental design table by which the reaction characteristics of response factors were analyzed for design parameters. All experiments were substituted with computer simulations. Lastly, an optimal design model for the injection tubes was determined based on response surface method algorithms.

An Investigation of Design Parameter and Atomization Mechanism for Air Shrouded Injectors

  • Lee, Ki-Hyung;Lee, Chang-Sik;Kim, Bong-Gyu;Jeong, Hae-Young
    • Journal of Mechanical Science and Technology
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    • v.17 no.5
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    • pp.751-757
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    • 2003
  • With increasing requirements for the less harmful exhaust emissions and the better fuel economy, the conventional injectors in gasoline engines can be replaced by the air shrouded injector in order to provide improved combustion in engine operations. To find out the optimal shape of air shrouded atomizer attached to the conventional injector nozzle, the critical design parameters such as droplet size, fuel and air inlet angles, and injection angles were investigated based on experimental analyses. To explain the characteristics of fuel atomization, these experimental approaches were carried out using a Phase Doppler Particle Analyzer (PDPA) system. The droplet sizes of injected air fuel mixture were obtained by using the beam diffraction phenomenon. In order to improve the atomization effect, the various atomizers were investigated. The Saute. Mean Diameter (SMD) measured at the predetermined locations outside the atomizer represented the performance of fuel atomization. The experimental results show that the design factors and atomization mechanism needed for developing air shrouded injectors. The suggested design parameters in this paper can be a useful reference in the early design stage.

Effect of Injector-driven Type on Spray Behavior and Fuel Atomization Characteristics (인젝터 구동 방식에 따른 분무 거동 및 분무 미립화 특성)

  • Park, Ji-Hong;Suh, Hyun-Kyu;Park, Sung-Wook;Kim, Jae-Wook;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.17-24
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    • 2006
  • This study was performed to figure out spray behavior and fuel atomization characteristics of a piezo-driven injector and a solenoid-driven injector in the common-rail injection system under the same design parameters and test conditions. The process of spray injection was visualized by using the spray visualization system composed of a Nd:YAG laser and an ICCD camera. The atomization characteristics were investigated in terms of axial mean velocity, Sauter mean diameter(SMD) and droplet distributions obtained from a phase Doppler particle analyzer system. Compared with solenoid-driven injector, the piezo-driven injector has short injection delay and reaches quickly to the maximum injection value. Spray tip penetration shows some difference, however, spray angle of piezo-driven injector is wider than that of solenoid-driven injector. Sauter mean diameter of piezo-driven type injector is smaller than that of solenoid-driven type.