• Title/Summary/Keyword: Injector design

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Injector Head Design of 170tonf UDMH-LOX Liquid Rocket Engine (추력 170톤급 UDMH-LOX 계열 액체로켓엔진의 인젝터 헤드 설계)

  • Lim, Seok-Hee;Gostsev, V.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.11a
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    • pp.207-210
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    • 2006
  • Injector is one of the most important elements in Liquid rocket Engine design, and how to arrange these injectors on the head determines the engine performance. In this study, when the swirl injectors are used for the 1st designing of injector head of 170 tonf UDMH-LOX as the propellant of LRE, a distribution relation of the mass flow rate per unit area was calculated from the function of ${\Phi}$, which is related with the mass flow rate characteristics of swirl injector. And the combustion characteristics by circumferential axis were estimated using this relation under the consideration of combustion core and film cooling area.

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Study on the Flow Characteristics of Urea-SCR Swirl Injector according to the Needle Lift Profile (Urea-SCR용 스월 인젝터의 니들 리프트 형상에 따른 유동특성에 대한 연구)

  • Gwak, Eun-Jo;Park, Sung-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.6
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    • pp.650-655
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    • 2016
  • In this study, a computational simulation of the internal flow characteristics was carried out for a Urea-SCR Injector. A single hole swirl injector with a swirl disk and slanted nozzle was used in this simulation. The maximum needle lift and opening velocity were selected as the design parameters. To analyze the unsteady internal flow characteristics of the Urea-SCR injector, the moving grid technique was applied to simulate the delicate needle movement. According to the simulation results, the injected mass flow rate from the Urea-SCR injector decreased with increasing needle opening velocity and maximum needle lift. This is because the Urea-solution tends to fill the empty space that the needle previously occupied. The swirl flow is decreased as the flow goes through the injector nozzle, because of the friction with the nozzle wall. Also, during the maximum needle lift period, the swirl coefficient and mean swirl coefficient increase with increasing needle lift. The results of this study may be used as the basic design data of related injectors.

Numerical Analysis of Combustion Characteristics in a Liquid Propellant Rocket Engine with Split-triplet Injector Elements (Split-triplet 분사기를 장착한 액체 추진제 로켓엔진의 연소특성 해석)

  • 문윤완;손채훈;김영목
    • Journal of the Korean Society of Propulsion Engineers
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    • v.5 no.3
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    • pp.41-51
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    • 2001
  • Combustion characteristics of a KSR-III liquid rocket engine with split-triplet (F-O-O-F) type injector elements are investigated numerically from the viewpoints of engine performance and combustion flowfield. To evaluate numerical analysis of liquid rocket engine with radial type injector arrangement, 2-D axisymmetric and 3-D calculations are carried out and the prediction of engine performance for design and off-design conditions is in a good agreement with hot-firing tests. According to 2-D axisymmetric and 3-D calculations, the prediction error is 3∼5 % from the standpoint of performance. Numerical results of combustion characteristics calculated through 3-D analysis agree well with hot-firing tests qualitatively at injector plate. Decreasing impinging angle and changing radial type injector arrangement to H type injector arrangement reduce effectively local high-temperature region. Also, it is examined that those affect the performance seriously. In conclusion, it is revealed that both injector arrangement and impinging angle are critical parameters to affect the performance and combustion characteristics of the liquid rocket engine.

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Spray characteristics and performance of pressure swirl simplex injector for heavy duty industrial gas turbines (대형가스터빈용 단일 압력 선회식 연료분사기의 분무 특성 및 성능 평가)

  • Seok, Jungmin;Jeong, Hanjin;Choi, Inchan;Kim, Jaiho;Lee, Sanghoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.892-895
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    • 2017
  • As a component development of heavy duty industrial gas turbine combustor development program, pressure swirl simplex injector was designed and tested to figure out spray characteristics and performance. Injector flow rate as a function of pressure drop was measured and compared to the design target. Also spray shape was analyzed qualitatively and spray cone angle was measured from spray visualization image using shadowgraph. The flow test result showed that the injector was designed and manufactured correctly according to the design target and spray cone angle was measured from shadowgraph result. As a next step, PDA (Phase Doppler Anemometry) measurement is planned to figure out more specific spray performance and characterization.

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A Study on Dynamic Characteristics of Gas Centered Swirl Coaxial Injector with Acoustic Excitation by Varying Momentum Flux Ratio (운동량 플럭스 비의 변화에 따른 기체 중심 스월 동축형 분사기의 기체 가진 동특성 연구)

  • Lee, Jungho;Park, Gujeong;Yoon, Youngbin
    • Journal of ILASS-Korea
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    • v.20 no.3
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    • pp.168-174
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    • 2015
  • Combustion instability is critical problem in developing liquid rocket engine. There have been many efforts to solve this problem. In this study, the method was sought through the injector as part of these efforts to suppress combustion instability. If the injector can suppress the disturbance coming from the supply line as a kind of buffer it will serve to reduce combustion instability. Especially we target at gas propellant oscillation in gas-centered swirl coaxial injector. The phenomenon is simulated with acoustic excitation of speaker. The film thickness response at injector exit was measured by using a liquid film electrode. Also the response of spray to the disturbance was observed by high-speed photography. Gas-liquid momentum flux ratio and the frequency of feeding gas oscillation were changed to investigate the effect of these experimental parameters. The trend of response by varying these parameters and the cause of weak points was studied to suggest the better design of injector for suppressing combustion instability.

An Experimental Study on Cooling Characteristics for Uni-element Injector face according to the Swirl Chamber in Fuel Injector (연료 인젝터 스월 챔버 유무에 따른 단일 인젝터 페이스 냉각 특성 연구)

  • Jeon, Jun-Su;Shin, Hun-Cheol;Yang, Jae-Jun;Ko, Young-Sung;Kim, Yoo;Kim, Ji-Hoon;Chung, Hae-Seung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.148-151
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    • 2007
  • We made two injectors that were equal to all design except for existence or nonexistence of swirl chamber of fuel part, because we want to find cooling characteristics at the injector face according to existence or non existence of swirl chamber of fuel part. And we set regenerative cooling channel in injector face for protecting injector face for prolonged combustion time. Two injectors were performed hot firing test, and then we compared cooling characteristics of two injectors. Also we compared O/F ratio effects on cooling characteristics and combustion characteristics.

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Combustion Characteristics of High Pressure Thrust Chamber with Single Coaxial Swirl Injector (이중와류 분사기를 적용한 고압 모델 연소기의 연소 특성 연구)

  • Seo, Seong-Hyeon;Lee, Kwang-Jin;Han, Yeoung-Min;Kim, Seung-Han;Kim, Jong-Gyu;Seol, Woo-Seok
    • 한국연소학회:학술대회논문집
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    • 2003.12a
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    • pp.131-136
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    • 2003
  • Experimental study on combustion characteristics of double swirl coaxial injectors has been conducted for the assessment of critical design parameters of injectors. A subscale thrust chamber has been fabricated with a water-cooled copper nozzle, which allows a chamber to be reused without replacing parts. Two different designs of injectors have been tested for the understanding of the effects of recess length on combustion. Clearly, the recess length drastically affects the combustion efficiency and hydraulic characteristics of the injector. Internal mixing of propellants in the injector with the recess number of two increases a combustion efficiency and reveals sound combustion although a pressure drop required for the similar amount of mass flow rates increases compared with the injector of the recess number of one.

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A Study on the Spray Characteristics of Small LRE Injector through PIV and PDA Measurements (PIV 및 PDA 계측에 의한 소형 액체로켓엔진 인젝터의 분무특성 연구)

  • Kim, Jin-Seok;Jung, Hun;Kim, Jeong-Soo;Park, Jeong;Kim, Sung-Cho;Choi, Jong-Wook;Jang, Ki-Won
    • 한국가시화정보학회:학술대회논문집
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    • 2006.12a
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    • pp.63-67
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    • 2006
  • Spray characteristics of an injector employed in mono-propellant hydrazine thrusters were investigated by PIV(particle image velocimetry) and PDA(phase Doppler anemometry) techniques. The instantaneous plane images captured by PIV measurement were examined in order to judge the pass-fail criteria of spray injection performance according to the specific pressure supplied. PDA technique was also applied to measure the velocity and droplet size of spray which were not obtainable by PIV measurement. The objective of this experimental study is the evaluation of the injector performance which may be utilized for the design of brand-new injector through the clear understanding of spray characteristics.

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Effect of Radial Gas Jet Momentum on Spray Characteristics in a Coaxial Porous Injector (동축형 다공성재 분사기의 반경방향 운동량이 분무특성에 미치는 영향)

  • Kim, Do-Hun;Seo, Min-Kyo;Lee, In-Chul;Koo, Ja-Ye
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.104-105
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    • 2012
  • The design of coaxial porous injector was suggested to improve the mixing and atomizing performance at the center region of the conventional 2-phase flow coaxial shear injector spray. Several cold flow tests of 2-dimensional injectors was performed, and the gas injection area was varied to determine the effect of the magnitude of gas radial momentum.

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A Numerical Study on the Geometry Optimization of Internal Flow Passage in the Common-rail Diesel Injector for Improving Injection Performance (커먼레일 디젤인젝터의 분사성능 개선을 위한 내부유로형상 최적화에 관한 수치적 연구)

  • Moon, Seongjoon;Jeong, Soojin;Lee, Sangin;Kim, Taehun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.2
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    • pp.91-99
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    • 2014
  • The common-rail injectors are the most critical component of the CRDI diesel engines that dominantly affect engine performances through high pressure injection with exact control. Thus, from now on the advanced combustion technologies for common-rail diesel injection engine require high performance fuel injectors. Accordingly, the previous studies on the numerical and experimental analysis of the diesel injector have focused on a optimum geometry to induce proper injection rate. In this study, computational predictions of performance of the diesel injector have been performed to evaluate internal flow characteristics for various needle lift and the spray pattern at the nozzle exit. To our knowledge, three-dimensional computational fluid dynamics (CFD) model of the internal flow passage of an entire injector duct including injection and return routes has never been studied. In this study, major design parameters concerning internal routes in the injector are optimized by using a CFD analysis and Response Surface Method (RSM). The computational prediction of the internal flow characteristics of the common-rail diesel injector was carried out by using STAR-CCM+7.06 code. In this work, computations were carried out under the assumption that the internal flow passage is a steady-state condition at the maximum needle lift. The design parameters are optimized by using the L16 orthogonal array and polynomial regression, local-approximation characteristics of RSM. Meanwhile, the optimum values are confirmed to be valid in 95% confidence and 5% significance level through analysis of variance (ANOVA). In addition, optimal design and prototype design were confirmed by calculating the injection quantities, resulting in the improvement of the injection performance by more than 54%.