• 제목/요약/키워드: Injector design

검색결과 241건 처리시간 0.024초

내부혼합 동축 와류형 분사기를 장착한 액체로켓엔진용 축소형 연소기의 연소시험 (Combustion Tests of Sub-scale Combustor for a Liquid Rocket Engine with Internal Mixing Swirl Injector)

  • 한영민;이광진;임병직;최환석
    • 한국추진공학회지
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    • 제11권5호
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    • pp.72-77
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    • 2007
  • 액체로켓엔진용으로 내부혼합 동축 와류형 분사기를 장착한 축소형 연소기에 대한 설계 및 연소시험결과를 기술하였다. 추진제는 액체산소 및 케로신이며 연소기는 분사기 헤드, 삭마냉각방식의 연소실 그리고 물냉각 노즐부로 구성되어 있다. 분사기 헤드는 액체산소 매니폴드, 연료 매니폴드, 중앙 분사기 그리고 내부혼합 형태의 18개 분사기로 이루어졌다. 축소형 연소기 연소시험은 성공적으로 이루어졌으며, 분사기의 손상이 발생하지 않았고 연소특성속도는 설계점에서 1756 m/sec을 나타내었다. 고주파 연소불안정은 나타나지 않았지만 탈설계점에서 압력의 저주파 섭동이 기준치를 넘는 결과를 보여주었다.

Dual Swirl 인젝터의 성능 평가에 관한 연구 (A Study on the Performance Evaluation of Dual Swirl Injectors)

  • 김선진;정해승
    • 한국군사과학기술학회지
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    • 제6권4호
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    • pp.113-123
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    • 2003
  • Both numerical analysis and experiment of cold and hot tests were performed to obtain basic design data for the swirl coaxial type Injector and to predict the combustion performance. Mass distribution, mixing distribution, mixing efficiency, characteristic velocity efficiency were measured by the cold tests and numerical analysis using the commercial thermo-hydraulic program. Test and analysis variables were recess, pressure drop, velocity ratio, mixing spray, mixture ratio. Hot tests were performed for the Uni-element injector to compare the performance with the cold test results, and, hot tests for Multi-element injector were performed to compare the performance with Uni-element injector. Designed thrust of the Uni-element injector liquid rocket was 35kgf at sea level and combustion chamber pressure, 20bar. Kerosene and Lox were used as a propellant.

연료 종류에 따른 이중 오리피스 노즐의 분무 특성 연구 (A Spray Characteristics of Dual Orifice Injector with Different Fuel Properties)

  • 이동훈;최성만;박정배
    • 한국분무공학회지
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    • 제8권2호
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    • pp.7-15
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    • 2003
  • The effects of fuel density and fuel viscosity on spray characteristics were investigated under two different gas turbine fuels and various fuel supply pressure conditions through measurement of SMD, number density and volume flux by using PDPA system in dual orifice injector for gas turbine engines. In this study, we found out that the droplet size and spray structure are strongly depend on fuel density for dual orifice injector. The spray characteristics of high density fuel in dual orifice injector are similar with the characteristics of low density fuel in single orifice injector. The shear region between primary main fuel stream and secondary main fuel stream is examined in low density fuel condition but not exist in high density fuel condition, then this shear region is very important in quality of gas turbine spray. There are worth consideration for the effect of fuel density on spray characteristics in frontal device design to improve combustion efficiency.

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공동현상을 고려한 커먼레일용 고압 DME 인젝터 노즐의 최적 설계 연구 (Study on the Optimum Design of High Pressure Common-rail DME Injector Nozzle with Consideration of Cavitation)

  • 정수진;박정권;이상인
    • 한국자동차공학회논문집
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    • 제21권1호
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    • pp.99-106
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    • 2013
  • DME (Di-Methyl Ether) is synthetic product that is produced through dehydration of methanol or a direct synthesis from syngas. And it is able to save fossil fuel and reduce pollutants of emission such as PM and $CO_2$. In spite of its advantages it is difficult to design DME fuelled engine system because DME fuel may cause to severely generate cavitation and corrosion in fuel delivery system due to physical properties of DME. Therefore, in this study three-dimensional internal flow characteristics with consideration of cavitation were predicted in the DME injector using diesel and DME fuel. Moving grid technique was employed to describe needle motion and 1-D hydraulic simulation of injector was also simulated to obtain transient needle motion profiles. The results of simulation show that cavitations was generated at the inlet of nozzle near high velocity region both diesel and DME. And mass flow rate of DME is reduced by 4.73% compared to that of diesel at maximum valve lift because cavitation region of DME is much more larger. To increase flow rate of DME injector, internal flow simulation has been conducted to investigate the nozzle hole inner R-cut effect. The flow rates of diesel and DME increase as R-cut increases, and flow coefficient of DME fuel injector was increased by 6.3% on average compared with diesel fuelled injector. Finally, optimum shape of DME injector nozzle is suggested through the comparison of flow coefficient with variation of nozzle hole inner R-cut.

피에조 인젝터의 모델링 및 분사율의 추정 (Modeling and Injection Rate Estimation of a Piezo Injector for CRDI Diesel Engines)

  • 김선우;정남훈;선우명호
    • 한국자동차공학회논문집
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    • 제13권2호
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    • pp.93-100
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    • 2005
  • Stringent emission regulations and increasing demands on reductions of noise and vibration of common rail direct injection (CRDI) diesel engines lead to the advent of piezo-actuated injectors. Compared with solenoid-actuated injectors, piezo-actuated injectors generate greater force and give faster response time, resulting in more accurate and faster injections. The accurate and fast response of an injector can offer an opportunity to control the combustion process and pollutant formation. In this study, the mathematical model of a piezo-actuated injector is developed. An estimator of the injection rate of the piezo-actuated injector is designed based on this model. The sliding mode theory is applied to the estimator design in order to overcome model uncertainties. The injector model and the estimator are verified by the injection experiments in an injector test bench. The simulation and the experimental results show that the proposed sliding mode observer can effectively estimate the injection timing and the injection rate of the piezo-actuated injector.

Study on self-pulsation characteristics of gas centered shear coaxial injector for supercavitating underwater propulsion system

  • Yoon, Jung-Soo;Chung, Jae-Mook;Yoon, Young-Bin
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제3권4호
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    • pp.286-292
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    • 2011
  • In order to design a shear coaxial injector of solid particles for underwater propulsion system, basic experiments on gas-liquid shear coaxial injector are necessary. In the gas-liquid coaxial injector self-pulsation usually occurs with an intense scream. When self-pulsation occurs, mass flow rate oscillation and intense scream are detected by the interactions between the liquid and gas phase. Self-pulsation must be suppressed since this oscillation may cause combustion instabilities. Considerable research has been conducted on self-pulsation characteristics, but these researches are conducted in swirl coaxial injector. The main objective of this research is to understand the characteristics of self-pulsation in shear coaxial injector and reveal the mechanism of the phenomenon. Toward this object, self-pulsation frequency and spray patterns are measured by laser diagnostics and indirect photography. The self-pulsation characteristics of shear coaxial injector are studied with various injection conditions, such as the pressure drop of liquid and gas phase, and recess ratio. It was found that the frequency of the self-pulsation is proportional to the liquid and gas Reynolds number, and proportional to the L/d.

과산화수소/케로신 점화용 분사기 설계 및 분무특성에 관한 연구 (A Study of Design of $H_2O_2$/Kerosene Ignition Injector and Spray Characteristics)

  • 김보연;황오식;이양석;고영성;김유;김선진
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2009년도 춘계학술대회 논문집
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    • pp.37-40
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    • 2009
  • 본 연구에서는 케로신/과산화수소 점화용 분사기의 설계/제작하여 분무특성에 관한 연구를 수행하고자 하였으며, 이에 앞서 촉매점화방식으로 적용할 때 가장 적합한 분사기를 설계하고자 하였다. 설계/제작된 분사기를 수류시험을 통해 질량 유량 및 분산각을 측정하였다. 그 결과 케로신의 목표 질량유량(12.88 g/s)은 설계 차압과 같은 차압인 3 bar에서 측정되었으며, 이 때 분산각은 $40^{\circ}$을 확인하였다. 또한 과산화수소의 목표 질량 유량(94.39 g/s)은 설계 차압(3 bar) 보다 작은 1 bar에서 측정됨을 확인하였다.

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분사기 설계에 따른 실물형 가스발생기 연소특성 비교 (Effect of Injector Design on Combustion Characteristics of Full-scale Gas Generators)

  • 안규복;서성현;이광진;한영민;최환석
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2006년도 제27회 추계학술대회논문집
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    • pp.309-315
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    • 2006
  • 분사기 설계에 따른 실물형 가스발생기의 연소 특성에 대한 연구를 수행하였다. 가스발생기에 공급되는 총 추진제의 유량은 같으면서도 분사기 설계에 따라 분사기당 유량이 달라지는 실물형 가스발생기 3대가 제작되었다. 각 가스발생기에는 13개, 19개, 37개의 내부 혼합형 이중 스월 분사기가 배치되었다. 연소시험 결과, 13개, 19개 분사기를 장착한 가스발생기는 축방향 공진주파수에 해당하는 섭동이 발생하지 않았지만, 37개 분사기가 장착된 가스발생기의 경우 강도가 작긴 하지만 축방향 공진주파수에 해당하는 연소불안정 현상이 나타나고 있다. 분사기 헤드에 배치된 분사기 수가 증가할수록 연소실내의 온도 분포는 작은 편차를 보이지만, LOx post의 손상은 증가하는 것을 알 수 있었다.

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인젝터 설계변수 및 분사조건에 따른 분무타겟팅 지점의 측정 및 예측 (Measurement and Prediction of Spray Targeting Points according to Injector Parameter and Injection Condition)

  • ;;박수한
    • 한국분무공학회지
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    • 제28권1호
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    • pp.1-9
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    • 2023
  • In the cylinder of gasoline direct injection engines, the spray targeting from injectors is of great significance for fuel consumption and pollutant emissions. The automotive industry is putting a lot of effort into improving injector targeting accuracy. To improve the targeting accuracy of injectors, it is necessary to develop models that can predict the spray targeting positions. When developing spray targeting models, the most used technique is computational fluid dynamics (CFD). Recently, due to the superiority of machine learning in prediction accuracy, the application of machine learning in this field is also receiving constant attention. The purpose of this study is to build a machine learning model that can accurately predict spray targeting based on the design parameters of injectors. To achieve this goal, this study firstly used laser sheet beam visualization equipment to obtain many spray cross-sectional images of injectors with different parameters at different injection pressures and measurement planes. The spray images were processed by MATLAB code to get the targeting coordinates of sprays. A total of four models were used for the prediction of spray targeting coordinates, namely ANN, LSTM, Conv1D and Conv1D & LSTM. Features fed into the machine learning model include injector design parameters, injection conditions, and measurement planes. Labels to be output from the model are spray targeting coordinates. In addition, the spray data of 7 injectors were used for model training, and the spray data of the remaining one injector were used for model performance verification. Finally, the prediction performance of the model was evaluated by R2 and RMSE. It is found that the Conv1D&LSTM model has the highest accuracy in predicting the spray targeting coordinates, which can reach 98%. In addition, the prediction bias of the model becomes larger as the distance from the injector tip increases.

Top-Feed Type 인젝터의 액상분사 LPG연료 분사장치 적용 (Top-Feed Type Port Fuel Injector for Liquefied Petroleum Gas Liquid Phase Injection)

  • 염기태;박정서;배충식;박정남;김성근
    • 한국자동차공학회논문집
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    • 제15권6호
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    • pp.30-37
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    • 2007
  • The injection and spray characteristics of top-feed type injector was investigated under liquid phase injection fueled with liquefied petroleum gas (LPG). Different pressures and temperatures of fuel injection system were tested to identify the injection characteristics after hot soaking. MIE-scattering technique was used for verification of successful liquid phase injection after hot soaking. In case of bottom-feed type injector, the injection was accomplished at every experimental condition. In case of top-feed type injector, when the pressure of LPG was over 1.2 MPa, the injection was not executed. However, under the pressure were 1.2 MPa, the liquid phase injection after hot soaking was accomplished. The engine with top-feed type fuel injection equipment was restarted successfully after hot soaking.