• Title/Summary/Keyword: Injector design

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Design and Cold Flow Test of a Multi-injector Engine using Hydrogen Peroxide/Kerosene (과산화수소/케로신을 이용한 다중 분사기 엔진 설계 및 수류 실험)

  • Lee, Yang-Suk;Jeon, Jun-Su;Ko, Young-Sung;Kim, Yoo;Kim, Sun-Jin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.1
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    • pp.36-44
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    • 2012
  • Multi-injector rocket engine using high-concentrated hydrogen peroxide and kerosene was designed and manufactured. Design requirements of a rocket engine were determined and main geometrical parameters of rocket engine were determined on the basis of fundament. Six coaxial swirl injectors were mounted on the multi-injector engine. Flow analysis in the hydrogen peroxide manifold was performed to minimize stagnation and recirculation zones. Finally, the optimized hydrogen peroxide manifold was manufactured and cold flow test was carried out to confirm mass flow rate per uni-element, spray pattern and atomization characteristics. The results of cold flow test showed that the mixing head design process was successful and enough to use as a essential database for the development of a full-scale engine.

Comparison Study on System Design Parameters of Gas Generator Cycle Liquid Rocket Engine (가스발생기 사이클 액체로켓엔진의 시스템 설계 인자 비교)

  • Nam Chang-Ho;Park Soon-Young;Moon Yoon-Wan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.220-223
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    • 2005
  • System design parameters of gas generator cycle liquid rocket engines were investigated and compared in the present study. Characteristic velocity of combustor, pressure drop of combustor injector, exit pressure of pump, pump efficiency and specific power of turbine were considered as a system design parameter. The result shows the characteristic velocity is in the range of 1700-1770 m/s, pressure drop of combustor injector, 4-10 bar, pump exit pressure ratio to combustion pressure, 120-230%, pump efficiency, 60-80%, specific power of turbine, $0.28-0.58MW{\cdot}s/kg$.

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An Experimental Study of the Rocket Preburner Injector (로켓 산화제 과잉 예연소기 분사기의 성능특성 연구)

  • Choi, Seong-Man;Yang, Joon-Ho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.1
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    • pp.57-63
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    • 2007
  • The oxidizer-rich preburner is applied to the high efficiency closed cycle rocket propulsion system. This system is generally operated on oxidizer-fuel mixture ratio over than 50. The spray quality and mixing performance are very important for stable combustion of this preburner. This paper presents basic design concept and spray characteristic of the oxidizer-rich preburner injector and this result could be applied to the development of the oxidizer rich preburner system.

A Study on the Fuel Behavior and Mixture Formation in the Early Injection Timing of GDI Injector (직분식 가솔린 인젝터의 흡입 행정 분사시의 연료 거동 및 혼합기 분포 특성에 관한 연구)

  • Lee, Chang-Hui;Lee, Gi-Hyeong;Bae, Jae-Il;Baek, Seung-Guk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.8
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    • pp.1138-1144
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    • 2002
  • Recently GDI(Gasoline Direct Injection) engine is spot-lighted to achieve higher thermal efficiency under partial loads and better performance at full loads. To realize this system, it is essential to make both stratified combustion and homogeneous combustion. Spray pattern must be optimized according to injection timing because ambient pressure in combustion chamber is varied with crank angle. In this experimental study, two types of visualization system such as laser scattering method and schlieren method were developed to clarity the spray behavior during on intake stroke. As the ambient pressure increases, thepenetration length and spray angle show a tendancy to decrease due to rising resistance caused by the drag force of the ambient air. Distribution of injected fuel on intake stroke has a significant effect on homogeneous mixture in the cylinder. These results provide the information on macroscopic wall-wet growth in the cylinder and design factors for developing GDI injector.

Study on Flow Discharge Characteristics of Liquid Rocket Coaxial Injectors (액체로켓 동축 분사기의 유량계수에 대한 고찰)

  • Seo, Seong-Hyeon;Han, Yeoung-Min;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.49-53
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    • 2009
  • The paper presents the results of the experimental study about flow discharge characteristics of double swirl coaxial injectors for a liquid rocket engine. Flow discharge characteristics of injectors become one of critical design issues for LRE combustion devices. Tap water and liquid oxygen/kerosene were used for ambient and hot firing tests, respectively. A combustion discharge coefficient varies depending on a mixture ratio and a recess ratio, and magnitudes of the variations are different with respect to injector shapes and operating conditions. The variation of a combustion discharge coefficient with a LOx injector is considered to result from flame structure changes due to physical property changes.

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A Study on the Combustion Characteristics with Control Strategy and Injector Position Changes in a Lean-burn LPG Direct Injection Engine (연소제어 전략 및 분사기 위치 변경에 따른 직접분사식 초희박 LPG 엔진의 연소특성 연구)

  • Park, Cheolwoong;Park, Yunseo;Lee, Yonggyu;Oh, Seungmook;Kim, Taeyoung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.4
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    • pp.98-104
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    • 2014
  • The technologies employing spray-guided type combustion system for ultra-lean combustion direct injection engine is focused as a promising technology for satisfying emission regulations and improving fuel economy. In the present study, control and design optimization of lean-burn LPG direct injection engine was carried out with control strategy and injection position changes. Inter-injection spark ignition strategy was applied and the effect of the strategy was assessed at relatively higher load operation condition than previous researches. In order to create richer mixture in the vicinity of spark plug electrode, relative distance between the dead-end of injector and the electrode of spark plug was changed.

Injection Flow Rate Improvement of Injectors for DME Common-rail Systems (DME 커먼레일 시스템을 위한 인젝터 분사 유량 개선)

  • Lee, G.S.;Shin, S.S.;Park, J.H.
    • Journal of ILASS-Korea
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    • v.18 no.1
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    • pp.55-60
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    • 2013
  • In this study, injection flow rates and material of the solenoid sealing of the injectors were improved for the development of a di-methyl Ether(DME) common-rail system. To deliver the same amount of energy provided by injection pressure of diesel $P_{inj}$ = 160 MPa, the DME injectors need to have larger diameter of nozzle hole and more No. of hole at low injection pressure of $P_{inj}$ = 40~50 MPa. The simplified nozzle flow model, which takes account of nozzle geometry and injection condition, was employed in order to design the concept of a injector nozzle such as No. of hole, diameter of hole and diameter of needle seat, etc. Injection amount and rate were tested by diesel and DME test stand. As a result, the diameter of nozzle hole were enlarged by 0.25 mm. The diameter of the orifice in the high pressure line was increased by 1.0 mm to maintain hydraulic force in the nozzle. The material of the solenoid sealing was changed to HNBR, which was strong against the corrosive. Experimental results showed that the injection amount of the DME injector drastically increased by 191.9% comparison to that of diesel at $P_{inj}$ = 40 MPa.

Design and Spray Characteristics of Coaxial injector using GCH4/LOx (가스메탄/액체산소를 추진제로 이용한 동축인젝터 설계 및 분무 특성)

  • Kim, Bo-Yeon;Lee, Yank-Suk;Park, Jin-Ho;Ko, Young-Sung;Kim, Sun-Jin;Kim, Yoo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.577-580
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    • 2010
  • Coaxial injectors using GCH4/LOx as propellants was designed with shear(gas)/shear(liquid) type and shear(gas)/swirl(liquid) type. Spray characteristics were investigated by cold flow test. Spray patterns of the shear/shear and the shear/swirl type injectors were like a spout of water and hollow cone, respectively. Atomization efficiency of the shear/swirl type injector was better than atomization efficiency of the shear/shear type injector.

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Pan-shaped Spray Characteristics of GDI High Pressure Slit Nozzle Injector (가솔린 직접분사식 고압 슬릿 노즐 분사기의 팬형 분무 특성 고찰)

  • Song, Bhum-Keun;Kim, Won-Tae;Kang, Shin-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.70-76
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    • 2005
  • A new stratified charge combustion system has been introduced and developed for GDI engines. Before this new GDI system, the stratified mixture was formed by a high pressure swirl injector. But, the special feature of new system is employed of a thin fan-shaped fuel spray formed by a slit type nozzle. Also, this system has been adopted a shell-shaped piston cavity. We made high pressure gasoline injection system and investigated the fan-shaped spray characteristics such as spray tip penetration, spray angle, SMD and velocities of droplets using PDPA(Phase Doppler Particle Analyzer) system and spray visualization system to obtain the concept of the new design and the fundamental data for the next generation GDI system. The experiment was performed at the injection pressures of 5 and 9MPa under the atmospheric condition.

Effects of Fuel-Injection Pressure on the Spray Breakup Characteristics in Small LRE Injector (소형 액체로켓엔진 인젝터의 분무 분열특성에 대한 연료분사압력의 영향)

  • Jung, Hun;Kim, Sung-Cho;Park, Jeong;Kim, Jeong-Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.3
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    • pp.50-57
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    • 2007
  • Spray characteristics of an injector in a small liquid rocket engine (LRE) is characterized by Particle Image Velocimetry (PIV) and Dual-mode Phase Doppler Anemometry (DPDA). Instantaneous plane images captured by PIV are examined for the qualitative prediction of spray breakup with the setup of evaluation technique for effect of spray angles on injector performance. DPDA is also applied in order to quantify the average velocity, turbulent intensity, SMD, and number density of spray droplets along the spray stream distance leading to precise observation of spray atomization behavior. An objective of the study is the derivation of design parameters of new injectors and the establishment of performance criteria through the clear understanding of spray characteristics.