• Design & Manufacturing
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• 제14권3호
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• pp.8-16
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• 2020

In this study, the vibration signal of the mold was measured and analyzed to monitoring the process time and characteristics during injection molding. A 5 inch light guide plate mold was used to injection molding and the vibration signal was measured by MPU6050 acceleration sensor module attached the surface of fixed mold base. Conditions except for injection speed and packing pressure were set to the same value and the change of the vibration signal of the mold according to injection speed and packing pressure was analyzed. As a result, the vibration signal had a large change at three points: "Injection start", "V/P switchover", and "Packing end". The time difference between "injection start" and "V/P switchover" means the injection time in the injection molding process, and the time difference between "V/P switchover" and "Packing end" means the packing time. When the injection time and packing time obtained from the vibration signal of the mold are compared with the time recorded in the injection molding machine, the error of the injection time was 2.19±0.69% and the error of the packing time was 1.39±0.83%, which was the same level as the actual value. Additionally, the amplitude at the time of "injection start" increased as the injection speed increased. In "V/P switchover", the amplitude tended to be proportional to the pressure difference between the maximum injection pressure and the packing pressure and the amplitude at the "packing end" tended to the pressure difference between the packing pressure and the back pressure. Therefore, based on the result of this study, the injection time and packing time of each cycle can be monitored by measuring the vibration signal of the mold. Also, it was confirmed that the level and trend of process variables such as the injection speed, maximum injection pressure, and packing pressure can be evaluated as the change of the mold vibration during injection molding.

• 산업기술연구
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• 제22권A호
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• pp.9-17
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• 2002

This analysis is aimed to find out how the conditions of secondary air injection affects the residence time and the turbulence energy of flue gas and flow field in a small incinerator. A commercial code, PHOENICS, is used to simulate the flow field of an Incinerator. The computational grid system is constructed in a cartesian coordinate system In this numerical experiment, an independent numerical variable is the conditions of secondary air injection and dependants are the residence time of flue gas and the mean value of turbulence energy in a primary combustion chamber. The flow field and the distribution of turbulence energy are analysed to evaluate the residence time of flue gas and the turbulence energy The computational results say that the tangential injection of secondary air make the residence time much longer than the radial injection and that the radial injection of secondary make turbulence much stronger than the tangential injection.

• 한국CDE학회논문집
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• 제11권6호
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• pp.440-446
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• 2006

This study relates to the effect of forming time of injection path on the total process. The whole process can be divided into build process of forming path of injection and after treatment process. The total time required for the whole process could be reduced by reducing the forming time of injection path using SLC file to correct the problems of STL file that is the basic file format for high speed molding devices. First of all, I verify the forming time of injection path according to the conditions of STL file during the formation of injection path. And I verify problems using STL file during formation of injection path. And then I tried to solve problems of STL file by comparing between the formation time of injection path and the existing method using SLC files.

• 한국지능시스템학회논문지
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• 제11권6호
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• pp.465-469
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• 2001

In injection molding short shot is one of the frequent and fatal defects. Experts of Injection molding usually adjust process conditions such as injection time, mold temperature, and melt temperature because it is most economic way in time and cost. However, it is difficult task to find appropriate process conditions for troubleshooting of short shot as injection molding process is a highly nonlinear system and process conditions are coupled. In this paper, a modular fuzzy neural network (MFNN) has been applied to injection molding process to shorten troubleshooting time of short shot. Based on melt temperature and fill time, a reasonable initial mo이 temperature is recommenced by the NFNN, and then the mold temperature is inputted to injection molding process. Depending on injection molding result, specifically the insufficient quantity of an injection molded part. and appropriate mold temperature is recommend repeatedly through the NFNN.

• Design & Manufacturing
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• 제14권4호
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• pp.25-39
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• 2020

In this study, an edge device that monitors the injection molding process by measuring the mold vibration(acceleration) signal and the mold surface temperature was developed and evaluated its performance. During injection molding, signals of the injection start, V/P switchover, and packing end sections were obtained through the measurement of the mold vibration and the injection time and packing time were calculated by using the difference between the times of the sections. Then, the mold closed and mold open signals were obtained using a magnetic hall sensor, and cycle time was calculated by using the time difference between the mold closed time each process. As a result of evaluating the performance by comparing the process data monitored by the edge device with the shot data recorded on the injection molding machine, the cycle time, injection time, and packing time showed very small error of 0.70±0.38%, 1.40±1.17%, and 0.69±0.82%, respectively, and the values close to the actual were monitored and the accuracy and reliability of the edge device were confirmed. In addition, it was confirmed that the mold surface temperature measured by the edge device was similar to the actual mold surface temperature.

• 드라이브 ㆍ 컨트롤
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• 제17권3호
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• pp.15-25
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• 2020

The cycle time and power saving effect of a hydraulic hybrid injection molding machine using a servo motor are considered in this paper. In order to verify control characteristics, such as pressure and speed, experiments were performed with the hydraulic hybrid injection molding machine, clamping force of 110 ton. The power consumption and production cycle time of a conventional hydraulic injection molding machine were measured to compare its performances with the hydraulic hybrid injection molding machine. An injection molding machine with a clamping force of 1300 ton was used as the conventional machine, the hybrid machine was implemented by replacing its induction motors with servo motors. In the remodeled hybrid machine, experiments were performed to investigate how the displacement of the mold clamping pump affects the power consumption and production cycle time. The results showed that the production cycle time of the hybrid injection molding is similar to a conventional hydraulic injection molding machine but with a significant energy saving of about 40%.

• Design & Manufacturing
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• 제2권1호
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• pp.39-43
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• 2008

There occur not only many problems in the injection process but also low quality productivity due to the injection conditions of various injection factors. Injection molding process factors such as molding temperature, injection pressure, flow rate and flow velocity, must be controlled properly in filling and packing phases in the injection molding process. In this study, effects of these factors on the injection molding were investigated through the flow analysis for the holding pressure affecting cooling time. Results of this study would be helpful to setting of holding pressure for optimization of forming condition in order to reduce cooling time in injection molding.

• 한국구조물진단유지관리공학회 논문집
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• 제10권1호
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• pp.115-122
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• 2006

현재 콘크리트 구조물의 보수에서 품질의 검사 기준이 없는 상태에서, 단순한 경험에 의한 보수는 문제점을 가지고 있다. 이 문제점을 개선하기 위하여 이 논문은 균열폭과 주입량, 균열폭과 주입시간, 균열폭과 주입압력, 균열폭과 주입압력과 주입시간, 구조물 규모와 주입량, 구조물 별 균열 위치와 주입량, 균열폭 및 구조물 두께와 주입시간과의 관계를 분석하였다. 분석한 결과에서 얻은 자료는 콘크리트 구조물의 보수에 대한 체계적인 품질관리에 도움이 될 것이라 생각한다.

• 한국세라믹학회지
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• 제43권12호
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• pp.829-832
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• 2006

In this study, the influence of the magnetic field on ferrite slurry's injection time during the slurry forming process was investigated. The evaluation system of the slurry's injection time under the strong magnetic field was designed with FEM and manufactured. Studied parameters were the applied magnetic field, the input pressure of the slurry, and the supplying tube materials. As the results, the injection time was increased with the external magnetic field strength and rapidly decreased with increasing the input pressure of the slurry. Also the injection time was decreased when the supplying tube was manufactured with the magnetic material having the higher magnetic permeability than the ferrite.

• 한국기계가공학회지
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• 제12권5호
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• pp.94-101
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• 2013

Injection molding process is one of the most important methods to produce plastic parts with high efficiency and low cost. The objective of this study is to implement the best plastic injection molding process for LED TV speaker frame. Moldflow analysis and simulation of plastic injection molding process were carried out in order to predict optimal modeling operation conditions and then injection molded part was produced various type of resin temperature, filling time and injection pressure variation. the result was that the best injection molding condition is set as 60bar pressure, 2sec filling time and $310^{\circ}C$ degree. The study result would be useful to variety of plastic injection molding process.