• Title/Summary/Keyword: Injection simulation

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A Study on the Combination of Blowing Ratio and Injection Angle in 2-Dimensional Film Cooling (2차원 막냉각의 적정 분사비와 분사각도의 조합에 관한 연구)

  • Son, Chang-Ho;Lee, Geun-Sik;Won, Young-Ho;Rho, Suk-Man;Lee, Jong-Chun
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.553-558
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    • 2001
  • To find the effective combinations of blowing ratio and injection angle for a straight slot film cooling, film cooling characteristics was investigated using both flow visualization experiment and numerical simulation. Injection angles from $15^{\circ}\;to\;50^{\circ}$ and blowing ratios from 0.2 to 3.0 were selected for the simulation. Comparison between experimental and numerical results shows a good agreement, for the case of the injection angle of $30^{\circ}$ and blowing ratio ranging from 0.55 to 2.0. Film cooling effectiveness was found to be an increasing function of blowing ratio. The effects of injection angle became prominent as the blowing ratio increases. An interesting phenomenon was found for the injection angle of $15^{\circ}$ : the lowest film cooling effectiveness for the blowing ratio smaller than 1.0, but the highest film cooling effectiveness for the blowing ratio greater than 2.0 within wide range of downstream region. There exist optimum injection angles corresponding to maximum film cooling effectiveness : injection angle of $25^{\circ}$ for the blowing ratio from 0.2 to 2.0, and injection angle of $15^{\circ}$ for the blowing ratio of 3.0. Present study provides a design combination among film cooling effectiveness, blowing ratio, and injection angle.

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A Computer Simulation of Injection Rate Characteristics of Solenoid Type Common Rail Injector According to Injector Driving Current Patterns (인젝터 구동 전류 패턴 변화가 솔레노이드 타입 커먼레일 인젝터 분사율 특성에 미치는 영향에 대한 컴퓨터시뮬레이션)

  • Lee, Choong Hoon
    • Journal of ILASS-Korea
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    • v.24 no.3
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    • pp.114-121
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    • 2019
  • The effect of injector driving current pattern on fuel injection rate of solenoid diesel common rail injector was studied by computer simulation. The time resolved fuel injection rate and injected quantity per stroke of a common rail injector driven with the five current patterns were computer simulated. The fuel injection rate and injected quantity per stroke according to the rail pressure and fuel injection period were also computer simulated. When the common rail injector was driven with the five driving current patterns of peak & hold, there was no difference in the fuel injection rate in the peak section regardless of all the current patterns of the five cases. On the other hand, the magnitude of the hold current value influenced the injection rate and injected quantity per stroke. That is, in the current pattern of three cases where the hold current value is equal to or more than a constant value of the peak current value, the fuel injection rates for the given common rail rail pressure and injection period are same one another. On the other hand, the current pattern of the two cases, in which the hold current value is smaller than a certain value, there is a large fluctuation in the fuel injection rate.

Simulation of Open-Loop Borehole Heat Exchanger System using Sand Tank Experiment and Numerical Model (토조 및 수치모형을 이용한 개방형 지중 열교환 시스템 모의)

  • Lee, Seong-Sun;Bae, Gwang-Ok;Lee, Kang-Kun
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.489-492
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    • 2007
  • Understanding the thermohydraulic processes in the aquifer is necessary for a proper design of the aquifer thermal energy utilization system under given conditions. Experimental and numerical test were accomplished to evaluate the relationship between the geothermal heat exchanger operation and hydrogeological conditions in the open-loop geothermal system. Sand tank experiments were designed to investigate the open-loop geothermal system. Water injection and extract ion system as open-loop borehole heat exchanger was applied to observe the temperature changes in time at injection well, extraction well and ambient groundwater. The thermohydraulic transfer for heat storage was simulated using FEFLOW for two cases of extraction and injection phase operation in sand tank model. As one case, the movement of the thermal plume was simulated with variable locations of injection and extraction well. As another case, the simulation was performed with fixed location of injection and extraction well. The simulation and experimental results showed that the temperature distribution depends highly on the injected water temperature and the length of injection time and the groundwater flow and pumping rate sensitively affect the heat transfer.

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The Application of 3D Injection Molding Simulation in Gate Location Selection for Automotive Console (자동차용 콘솔 게이트 위치 선정을 위한 3차원 사출성형 시뮬레이션 활용)

  • Choi, Young-Geun
    • Journal of Power System Engineering
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    • v.18 no.3
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    • pp.51-58
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    • 2014
  • Injection molding simulation provided optimized design results by analyzing quality problems while the product is in assembly or in the process of manufacturing with make automobile plastics. Frequent change of design, change of injection molding, repetition of test injection which was held in the old way can now be stopped. And quality upgrade is expected instead. This report deals with the effect which the position of injection molding automobile console gate and number has on product quality including pressure at end of fill, bulk temperature at end of fill, shear stress of end of fill, residual stress at post filling end, product weld lines and warpage results. Simpoe-Mold simulates the complete manufacturing process of plastic injected parts, from filling to warpage. Simpoe-Mold users, whether they are product designers, mold makers or part manufacturers, can identify early into the design stage potential manufacturing problems, study alternative solutions and directly assess the impact of such part modification, whatever the complexity and geometry of such parts, shell part as plain solid parts.

Simulation of Ceramic Powder Injection Molding Process to Clarify the Change of Sintering Shrinkage Depending on Flow Direction (유동방향과 밀도이방성 분석을 위한 세라믹 분말사출성형 해석)

  • Kwak, Tae-Soo;Seo, Won-Seon
    • Journal of the Korean Ceramic Society
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    • v.46 no.3
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    • pp.229-233
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    • 2009
  • This study has focused on manufacturing technique of powder injection molding of watch case made from zirconia powder. A series of computer simulation process was applied to prediction of the flow pattern in the inside of the mould to clarifying the change of sintering shrinkage depended on flow direction. The material properties of melted feedstock inclusive of the PVT graph and thermal viscosity flowage properties were measured for obtaining the input data in computer simulation. Also, molding experiment was conducted and the results of experiment showed that good agreement with simulation results for flow pattern and weld line location. On the other hand, gravity and inertia effect have an influence on velocity of melt front because of high density of ceramic powder particles in powder injection molding against the polymer injection molding process. In the experiment, the position of melt front was compared with upper gate and lower gate position. The gravity and inertia effect could be confirmed in the experimental results.

Acceleration of Simulated Fault Injection Using a Checkpoint Forwarding Technique

  • Na, Jongwhoa;Lee, Dongwoo
    • ETRI Journal
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    • v.39 no.4
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    • pp.605-613
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    • 2017
  • Simulated fault injection (SFI) is widely used to assess the effectiveness of fault tolerance mechanisms in safety-critical embedded systems (SCESs) because of its advantages such as controllability and observability. However, the long test time of SFI due to the large number of test cases and the complex simulation models of modern SCESs has been identified as a limiting factor. We present a method that can accelerate an SFI tool using a checkpoint forwarding (CF) technique. To evaluate the performance of CF-based SFI (CF-SFI), we have developed a CF mechanism using Verilog fault-injection tools and two systems under test (SUT): a single-core-based co-simulation model and a triple modular redundant co-simulation model. Both systems use the Verilog simulation model of the OpenRISC 1200 processor and can execute the embedded benchmarks from MiBench. We investigate the effectiveness of the CF mechanism and evaluate the two SUTs by measuring the test time as well as the failure rates. Compared to the SFI with no CF mechanism, the proposed CF-SFI approach reduces the test time of the two SUTs by 29%-45%.

Expert Design Evaluation System for injection Molding

  • Kim, Sang-Gook;Huh, Yong-Jeong
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.1
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    • pp.62-75
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    • 2001
  • The design and manufacture of injection molded polymeric parts with desired properties is a costly process dominated by empiricism including repeated modification of actual tooling. This paper presents and expert design evaluation system which can predict the mechanical performance of a molded product and diagnose the design before the actual mold is machined. The knowledge-based system synergistically combines a rule-based expert system with CAE programs. An iterative boundary pressure reflection method(IBPR) is developed to automate the cavity filling simulation program and to predict thermo-mechanical properties of a molded part precisely. Mathematical models of weldline and frozen-in molecular orientation are established to determine the spatial variation of microstructural anisotropies of a molded part from the result of cavity filling simulation. The strength ellipse is devised as and index which represents th spatial distribution of the microstructural anisotropies of a molded part, Heuristic knowledge of injection molding, flow simulation, and mechanical performance prediction is formalized as rules of an expert consultation system. The expert system interprets the analytical results of the process simulation, predicts the performance, evaluates the design and generates recommendations for optimal design alternative.

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Simulation of Combustion Phenomena at Multiple Injection in HSDI Diesel Engine Using Modified Two Dimensional Flamelet Combustion Model (개량된 2 차원 화염편 연소 모델을 이용한 고속 직분식 엔진에서의 다단 분사시 연소 현상 해석)

  • Lim, Jae-Man;Min, Kyoung-Doug
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3300-3305
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    • 2007
  • Ignition delay of second injection of HSDI diesel engine was usually much shorter than that of first injection. It is due to the interaction between radicals generated during the combustion process, and mixed gas of second injection. In this paper, To analyze combustion phenomena of multiple injection mode in HSDI diesel engine effectively, two-dimensional flamelet combustion model was modified. To reduce calculation time, two-dimensional flamelet equations were only applied near stoichiometric region. If this region was ignited, species and temperature of other region were changed to the steady-state solutions of one dimensional flamelet equations. By this method calculation time for solving flamelet equations was reduced to 20 percents, thought the results were almost same. Modified flamelet combustion model was coupled to commercial CFD code interactively using user subroutine.

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Optimizing the Injection Molding Process for Cooling Filter Using Computer Simulation and Taguchi Methods (컴퓨터 시뮬레이션과 다구치 방법을 이용한 냉각 필터 사출성형 공정의 최적화)

  • Lee, Seung-Hoon;Min, Byeong-Hyeon;Kim, Byeong-Gon
    • IE interfaces
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    • v.15 no.3
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    • pp.263-269
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    • 2002
  • The injection molding process is a one of the most efficient techniques for manufacturing plastic parts of complex shape at low cost. In injection molding, molten plastic material is injected into the mold and cooled. Selection of molding conditions greatly affects the quality of molded parts. In this case study, we attempted to optimize the injection molding condition for a cooling filter using Taguchi experimental design methodology. The injection molding experiments were carried out using the Moldflow simulation software.

Birefringent Analysis of Plastic Lens Injection Molding for Mobile Phone Camera (핸드폰 카메라용 플라스틱 렌즈 사출서형의 복굴절 해석)

  • Lee, S.W.;Joh, H.H.;Hong, J.S.;Lyu, M.Y.
    • Transactions of Materials Processing
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    • v.20 no.1
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    • pp.54-59
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    • 2011
  • Optical properties in injection molded plastic lenses for mobile phone camera have been simulated using commercial program, 3D TIMON. Four plastic lenses are being used in mobile phone camera. The quality of photographs taken by mobile phone camera is strongly depends upon optical characteristics of lenses. The variety of optical properties has been investigated according to the injection conditions through the computer simulation. Consequently optimal injection conditions for four lenses have been determined and simulation results of birefringence have been compared with experiments.