• 제목/요약/키워드: Injection ratio

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사출금형 냉각시스템 최적화를 위한 설계변수의 감소 방법 연구 (A study on the reduction of design variables for injection mold cooling system optimization)

  • 최재혁;태준성;이병옥
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.361-364
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    • 2009
  • The cooling system optimization for injection molds was studied with a response surface method in the previous research. It took so much time to find an optimum solution for a large product due to an extensive amount of calculation time for the CAE analysis. In order to use the optimization technique in the actual design process, the calculation time should be much reduced. In this study, we tried to reduce the number of design variables with the concept of the close relationship between the depth and the distance of cooling channels. The optimum ratio of the distance to the depth of cooling channels for a 2-dimensional problem was 2.0 so that the optimum ratio was again sought out for 4 industrial products. The major cooling effect of the injection molds for large products rely on baffle tubes. The optimum ratio of the distance to the depth for baffle tubes was 2.0 for the large products. The result enables us to reduce the number of the design variables by half in the cooling system optimization problem.

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마이크로 분말사출성형에서 바인더 물성이 피드스탁 및 성형공정에 미치는 영향에 관한 연구 (A study on the effect of binder properties on feedstock and micro powder injection molding process)

  • 이원식;김용대
    • Design & Manufacturing
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    • 제11권3호
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    • pp.1-7
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    • 2017
  • The fabrication process of micro pattern structure with high precision and high aspect ratio using powder injection molding (PIM) is developed. In the PIM process, the metal powder is mixed with the binder systems and the mixture is injected into the metal mold. The injection molded green parts are debinded and sintered to reach final shape and properties. In this method, the optimization of physical properties such as fluidity and strength of the binder system is essential for perfect filling the high aspect ratio micro-pattern. For this purpose, the correlation between the properties of the binder system and feedstock and ${\mu}-PIM$ process was investigated, and a binder system with low viscosity at low temperature(about $110^{\circ}C$) and high strength after cooling was investigated and applied. Employing this process, high precision parts with line type micro pattern structure which has pattern size $160{\mu}m$ and aspect ratio more than 2 can be manufactured.

분사압력에 따른 CRDI 분사계의 분무특성에 관한 연구 (A study on the spray characteristics of CRDI system with injection pressure)

  • 김상암;왕우경;양정규
    • 수산해양기술연구
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    • 제52권1호
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    • pp.65-71
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    • 2016
  • Injection rate, injection quantity and injection timing of fuel are controlled precisely by electric control in CRDI system. Particularly, injection rate being influenced with injection pressure affects to spray characteristics and fuel-air ratio, so it is a very important factor in diesel combustion. In this study, injection rates in accordance with injection pressure at a constant ambient pressure were measured with Zeuch's method. Under the same condition, non-evaporating spray images were taken with a high speed camera and analyzed carefully with Adobe Photoshop CS3. Macroscopic spray characteristics and breakup processes in the spray could be found from the examined and analyzed data. Injection start time and injection period were practically affected with injection pressure. Also, initial injection rate, spray penetration, spray angle and breakup of high density droplets region in the spray were affected with injection pressure. The results and techniques of spray visualization and injection rate measurement in this study would be practically effective to study a high pressure diesel spray for common rail direct injection system.

연직배수재(VDs)에 의한 오염지반정화 메커니즘 연구 (Mechanism of Soil Remediation in Contaminated Area Using Vertical Drains)

  • 이행우;장병욱;강병윤;김현태
    • 한국농공학회논문집
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    • 제47권5호
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    • pp.63-71
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    • 2005
  • In-situ soil remediation mechanism through the vertical drains (VDs) is analyzed with numerical model as the error and complementary error function. Results from in-situ test and analysis indicate that the contaminant concentration ratio as initial one ( C/$C_0$) increases as the radius ratio ( r/R) increases from the injection well, and also increases as the depth ratio ( z/ H) increases from the top of contaminated area. The elapse time needed to attain $50\%$ and $90\%$ clean up level ($ t_{50},\;t_{90}$) increases as the radius ratio ( r/R) and the depth ratio ( z/ H) increase. As above results, the procedure of soil flushing in contaminated area using vertical drains makes progress from the top of injection well to the bottom of extraction well.

직접분사식 LPG 엔진의 성층화 연소 및 안정성에 관한 연구 (A Study on the Stratified Combustion and Stability of a Direct Injection LPG Engine)

  • 이민호;김기호;하종한
    • 한국수소및신에너지학회논문집
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    • 제27권1호
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    • pp.106-113
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    • 2016
  • Lean burn engine, classified into port injection and direct injection, is recognized as a promising way to meet better fuel economy. Especially, LPG direct injection engine is becoming increasingly popular due to their potential for improved fuel economy and emissions. Also, LPDi engine has the advantages of higher power output, higher thermal efficiency, higher EGR tolerance due to the operation characteristics of increased volumetric efficiency, compression ratio and ultra-lean combustion scheme. However, LPDi engine has many difficulties to be solved, such as complexity of injection control mode (fuel injection timing, injection rate), fuel injection pressure, spark timing, unburned hydrocarbon and restricted power. This study is investigated to the influence of spark timing, fuel injection position and fuel injection rate on the combustion stability of LPDi engine. Piston shape is constituted the bowl type piston. The characteristics of combustion is analyzed with the variations of spark timing, fuel injection position and fuel injection rate (early injection, late injection) in a LPDi engine.

실내 굴진 시험을 통한 폼 주입 조건에 따른 인공 사질토 지반에서 EPB TBM 굴진성능에 대한 고찰 (Study on EPB TBM performance by conducting lab-scaled excavation tests with different foam injection for artificial sand)

  • 이효범;신다한;김대영;신영진;최항석
    • 한국터널지하공간학회 논문집
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    • 제21권4호
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    • pp.545-560
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    • 2019
  • EPB TBM 굴진 중 다양한 지반 조건에서 적절한 양의 폼(Foam), 폴리머(Polymer) 등 첨가제의 주입은 TBM 공사의 안정성은 물론 굴진 성능을 결정하는 중요한 요소이다. 국외에서는 90년대부터 최근까지 EPB TBM 공법을 토사 지반에 적용할 때 최적의 첨가제 주입에 대한 연구가 활발하게 이루어졌으나 국내에서는 이와 관련된 연구가 매우 부족한 실정이다. 따라서 본 연구에서는 굴착토 컨디셔닝에 가장 널리 사용되는 폼을 첨가제로 선정하고 폼 주입에 따른 토사 지반에서의 TBM 굴진 성능 변화를 일련의 실내 굴진 시험을 통해 파악하였다. 굴진 시험은 인공 사질토 지반을 동일 다짐 조건으로 조성하고 폼의 주입량과 상태를 나타내는 변수인 FIR (Foam Injection Ratio), FER (Foam Expansion Ratio), $C_f$ (Surfactant Concentration) 값을 변화시켜가며 수행되었으며, 각 시험에서 굴진 중 측정된 토크 값을 측정하였다. 또한 굴진 시험 후, 배토된 흙의 슬럼프 값을 비교하여 컨디셔닝 된 시료의 워커빌리티(workability)를 평가하였으며, 블레이드에 설치된 알루미늄 커터의 무게 변화를 측정하여 컨디셔닝 조건에 따른 동일 위치에서의 커터 마모량을 비교하였다. 최종적으로 측정된 토크, 슬럼프 값, 마모량 결과의 비교를 통해 본 연구에서 적용된 인공 사질토 지반에서 최적 TBM 굴진을 위한 폼 주입비를 도출하였다. 연구 결과를 통해 지반 조건에 따라 다른 최적의 TBM 굴진 성능을 확보하기 위해서는 장비 부하, 기계 마모, 워커빌리티 확보에 대하여 적정 수준을 만족하는 폼 주입 조건이 존재하고 이에 대응하기 위한 사전 폼 주입 설계가 필요한 것으로 나타났다.

퍼지 제어 기법을 이용한 차량의 연료 제어 (Fuel Injection Control of Vehicles Using Fuzzy Control Technique)

  • 김광백;우영운;하상안
    • 한국정보통신학회논문지
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    • 제11권5호
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    • pp.1013-1018
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    • 2007
  • 자동차의 연료분사에 관여하는 전자제어 센서에는 공기유량 센서, 흡기온도 센서, 대기압 센서, 냉각수 온도센서, 스로틀 포지션 센서, 모터 포지션 센서 등이 있다. 본 논문에서는 흡기온도 센서의 온도 변화와 공기와 연료의 혼합비율인 공연비에 대해 퍼지 제어 기법을 적용하여 차량의 연료 소비를 제어하는 방법을 제안하였다. 제안된 기법에서는 각각의 공기 유입량과 연료 분사량을 이용하여 공연비 수치를 구한 후, 공연비, 흡기온도, 최종 연료 보정량에 대해 설정된 퍼지 소속 함수와 퍼지 추론 규칙에 따라 차량 연료가 제어된다. 제어하는 방법을 제시하였다. 시뮬레이션을 통한 일반적인 차량의 연료 제어 방법과 비교 분석한 결과, 제안된 방법이 차량의 연료제어에 있어 효과적임을 확인하였다.

Numerical investigation of on-demand fluidic winglet aerodynamic performance and turbulent characterization of a low aspect ratio wing

  • A. Mondal;S. Chatterjee;A. McDonald Tariang;L. Prince Raj;K. Debnath
    • Advances in aircraft and spacecraft science
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    • 제10권2호
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    • pp.107-125
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    • 2023
  • Drag reduction is significant research in aircraft design due to its effect on the cost of operation and carbon footprint reduction. Aircraft currently use conventional solid winglets to reduce the induced drag, adding extra structural weight. Fluidic on-demand winglets can effectively reduce drag for low-speed flight regimes without adding any extra weight. These utilize the spanwise airflow from the wingtips using hydraulic actuators to create jets that negate tip vortices. This study develops a computational model to investigate fluidic on-demand winglets. The well-validated computational model is applied to investigate the effect of injection velocity and angle on the aerodynamic coefficients of a rectangular wing. Further, the turbulence parameters such as turbulent kinetic energy (TKE) and turbulent dissipation rate are studied in detail at various velocity injections and at an angle of 30°. The results show that the increase in injection velocity shifted the vortex core away from the wing tip and the increase in injection angle shifted the vortex core in the vertical direction. Further, it was found that a 30° injection is efficient among all injection velocities and highly efficient at a velocity ratio of 3. This technology can be adopted in any aircraft, effectively working at various angles of attack. The culmination of this study is that the implementation of fluidic winglets leads to a significant reduction in drag at low speeds for low aspect ratio wings.

시설농업지역 지하수 인공함양 실증시험 연구 (A Feasibility Test on an Artificial Recharge System for one Representative Greenhouse Complex Zone, Korea)

  • 이병선;명우호;오세봉;전성천;박길택;송성호
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제25권1호
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    • pp.12-24
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    • 2020
  • This study was conducted to examine an artificial recharge system, which was considered to be an alternative for securing additional groundwater resources in a high-density greenhouse region. An injection well with a depth of 14.0 m was placed in an alluvial plain of the zone. Eight monitoring wells were placed in a shape of dual circles around the injection well. Aquifer tests showed that the aquifer was comprised with high-permeable layer with hydraulic conductivities of 1.5×10-3~2.4×10-2 cm/sec and storage coefficients of 0.07~0.10. A step injection test resulted in a specific groundwater-level rising (Sr/Q) values of 0.013~0.018 day/㎡ with 64~92% injection efficiencies. Results of the constant-rate injection test with an optimal injection rate of 100 ㎥/day demonstrated an enormous storage capacity of the alluvial aquifer during ten experimental days. To design an optimal recharge system for an artificial recharge, the high-permeable layer should be isolated by dual packers and suitable pressure should be applied to the injection well in order to store water. An anisotropy ratio of the alluvial aquifer was evaluated to be approximately 1.25 : 1 with an anisotropy angle of 71 degrees, indicating intervals among injection wells are almost the same.

점탄성 효과를 가진 사출 유동에 관한 연구 (A Study on the Injection Flow with Viscoelastic Effect)

  • 전언찬;박정우;김수용;이철장;안광우
    • 한국기계가공학회지
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    • 제7권3호
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    • pp.25-29
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    • 2008
  • In this paper, we design internal space in plunger-type low pressure vacuum injection molding machine from numerical study. And we study characteristic of viscoelastic flow for searching injection molding condition. Then the flow analysis was performed using the CAE S/W. The result shows optimal value of nozzle and hole in injection chamber. And we investigated qualitatively relationship between injection pressure and injection mass flow with variable shear rate

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