• Title/Summary/Keyword: Injection pattern

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Development of Micro-Optical Patterned LCD-LGP using UV Inclined-Exposure Process (UV 경사노광에 의한 미세광학패턴 LCD-도광판)

  • Hwang C. J.;Kim J. S.;Ko Y. B.;Heo Y. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.51-54
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    • 2005
  • Light Guide Plate (LGP) of LCD-BLU(Back Light Unit) is manufactured by forming optical pattern with $5\~100um$ in diameter on the LGP by means of sand blasting or etching method. However, in order to improve the luminance of LCD-LGP, the design of optical pattern has introduced UV inclined-exposure process in this study. This micro-optical pattern, which has asymmetric elliptical column shaped pattern, can change low viewing-angle to high viewing-angle, as well as it contribute to diffusion of light. As a result, this type of micro-optical pattern can introduce the highly luminance. The PR structure obtained in the stage of lithography has asymmetric elliptical column shape and it is processed into a micro-optical pattern. Optical design with this kind of micro-optical pattern, mold fabrication by electroplating and LGP molding with injection molding are under way.

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A Study on the Measurement of Individual Spray Cone Angle from Gasoline Direct Injection Injector using Spray Pattern Analysis (분무패턴 분석을 이용한 가솔린 직접 분사식 인젝터의 개별 분무플럼 분무각 측정 방법에 대한 연구)

  • Park, Jeonghyun;Cho, Hanbin;Park, Suhan
    • Journal of ILASS-Korea
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    • v.25 no.2
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    • pp.51-59
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    • 2020
  • The purpose of this study is to propose and compare methods for measuring individual spray cone angles using spray cross-section images. In direct injection gasoline engines, it was believed that the distribution of air-fuel mixture in the combustion chamber directly affected combustion performance and emission formation. However, since gasoline direct injection (GDI) injectors have a small injection angle, interference between individual spray plumes occurs. Therefore, GDI injectors have only measured the spray angle of the entire spray. To overcome these limitations, three methods of indirectly measuring the spray cone angles of individual spray plume were presented and compared by forming sheet beams using Nd:YAG laser and acquiring spray cross-section images. Each method currently has advantages and disadvantages, and research to apply the method suitable for various GDI injectors needs to be continued.

Comparison of Spray Characteristics according to Physical Properties of Ethanol/Gasoline Blended Fuel (에탄올/가솔린 혼합연료의 물리적 특성에 따른 분무 특성 비교)

  • Kim, Woong Il;Kim, Youngkun;Lee, Hwang Bok;Lee, Kihyung
    • Journal of ILASS-Korea
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    • v.22 no.3
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    • pp.109-115
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    • 2017
  • The aim of this study is to investigate the effect of physical properties of fuels on spray characteristics in the gasoline direct injection system. Injection rate, spray visualization, and spray pattern experiments were performed to analyze the spray characteristics of ethanol, gasoline, and ethanol/gasoline blends. We measured injection rate of each fuel via the Bosch method. The spray visualization experiment was also carried out at atmospheric pressure using a high-speed camera. Finally, the average of drop surface area per unit volume was measured using the optical patternator. The experimental results from Bosch method showed that peak injection rate increased when the volume fraction of ethanol increased. In addition, higher viscosity of ethanol than that of gasoline leads to longer injection delay. At the initial injection region before reaching 0.8 ms, the spray tip penetration becomes longer as increasing the volume fraction of ethanol, but reversely shorter after 0.8 ms. It was found that ethanol makes spray angle become larger. The surface area per unit volume of the drop was decreased as the distance from the injection tip or the concentration of the gasoline increased.

The visualization of pulverized coal injection pattern (산화제 공급 각도 변경에 따른 미분탄 분사 패턴 가시화 연구)

  • Park, Seik;Seo, Haikyung;Lee, Joongwon;Kim, Uisik
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.78.2-78.2
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    • 2011
  • To achieve the required higher efficiency and lower emission performance, Korea's 300 MW IGCC RDD&D (Research Development, Demonstration and Dissemination) project was launched in December 2006 under the leadership of the Korea Electric Power Corporation (KEPCO), with the support of the Korea Ministry of Knowledge Economy. Our research group, KEPCO Research Institute had set-up the a coal gasifier for the pilot test and conducted many experiments for parametric study in this project. Our group focused visualization of pulverized coal injection pattern in the gasifier. Through this study we found that two types of coal burners having different oxygen supply angles can be a source changing gasification condition like temperature.

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Investigation on micro/nano filling behavior in LGP injection molding (LGP 사출성형 시의 미세충전 특성해석)

  • Cho, K.C.;Shin, H.G.;Kim, H.Y.;Kim, B.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.91-94
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    • 2006
  • In this paper, in order to get micro or nano size optical patterns, an analytical and experimental investigation on a LGP (light guide plate) injection molding process has performed. The LGP, which diffusing and emitting the light from the CCFL or the LEDs to the panel front direction uniformly, typically has an under 1mm thick base substrate and numerous 60 to $170{\mu}m$ width and 6 to $10{\mu}m$ thick dot patterns on it. Generally, the small size LGPs, for mobile devices, have been and are being made of PMMA through the injection molding process. However, the substrate thickness and the dot pattern size are decreasing, it becomes hard to fill the micro to sub-micro cavities completely. To investigate the flow behavior of resin in micro/nano cavities and identify the characteristics of the LGP injection molding process, we carried out the flow analyses with respect to the variations of the substrate thickness, the dot pattern size and the pitch of a cavity.

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Machining of the Inject Mould for Forming the Dot Pattern of LGP of TFT-LCD (TFT-LCD의 도광판 패턴 사출성형용 금형가공)

  • 박동삼;최영현;하민수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1215-1219
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    • 2003
  • Light Guide Panel(LGP) is a key part of backlight unit(BLU) which transforms line-light of lamp to surface-light. Dot pattern is formed on the injected LGP surface by screen printing. This dot pattern is composed of several ten thousands micro dots of diameter 150-180$\mu\textrm{m}$ or so. The dot patterning by screen printing causes low productivity and low performance of TFT-LCD. This research develops the micromachining technology for LGP mould which could form micro dot pattern by injection molding, removing the existing screen printing process.

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A study on fabrication of a micro patterned LGP (미세 패턴 응용 도광판 제작에 관한 연구)

  • Yoo Y.E.;Kim T.H.;Kim S.G.;Seo Y.H.;Je T.J.;Choi D.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.533-534
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    • 2006
  • Micro pyramid pattern and its array are designed to enhance the brightness and its uniformity of LGP which is one of key parts in LCD. The designed micro pyramid patterns are fabricated on a Si-wafer first through MEMS process and then a Ni-stamper is electro-plated from the Si pattern master. Adopting the fabricated Ni-stamper, LGPs are injection molded at different mold temperatures and the fidelity of the pattern replication is estimated for each molding conditions and pattern locations. The replicated patterns are found to have some defect such as local short shot or micro weld line which are believed to have negative effect on the performance of the LGP.

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A Study of the Effects of Injection Conditions on Aberration Change of Aspherical Plastic Pick-up Lens (플라스틱 비구면 픽업 렌즈의 사출조건에 대한 수차변화 연구)

  • 현동훈;이승준;이승수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.70-75
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    • 2004
  • In this study, the pattern of lens aberration was studied at different injection molding conditions such as injection speed, holding pressure, holding pressure time, mold temperature and cylinder temperature and, then, the results were analyzed with a laser interferometer. It was demonstrated that optimal condition of lens aberration could be achieved by adjustment of injection molding conditions.

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Numerical Analysis for the Performance Prediction of Combustion Chamber of Commercial Incinerator (상업용 소각로 연소실 성능예측을 위한 수치해석 연구)

  • Lee, Jin-Wook;Park, Byung-Soo;Yun, Yong-Seung;Seo, Jung-Dae;Huh, Il-Sang
    • Journal of the Korean Society of Combustion
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    • v.4 no.1
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    • pp.141-153
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    • 1999
  • Numerical analysis for the combustion flow in the combustion chamber of incineration system has been carried out in order to acquire the basic design capability of incineration system. Established mathematical model was applied to the performance prediction of the pre-designed combustion chamber of commercial plant. Especially, combustion characteristics and the variation of flow pattern have been deeply discussed in accordance with secondary air injection. Secondary air injection was effective for the turbulent mixing between air and carbon monoxide/volatile matter resulting in considerably reduced CO content at the exit. Secondary air injection was found to be one of the key design parameters because the size of recirculation zone could be changed with the variation of injection characteristics.

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Evaluation of Inhomogeneous Deformation and Stress Concentration In Polymer Composites Injection Weld by means of Thermoelastic Techniques

  • Lim, Jae-Kyoo;Kim, Yon-Jig
    • Journal of Mechanical Science and Technology
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    • v.15 no.12
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    • pp.1616-1622
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    • 2001
  • Fiber composite materials are widely used in aerospace industries due to their high specific strength and stiffness. Especially, the increasing use of polymer composite materials for injection of automobile components has led to a considerable interest in the application of stress pattern analysis by thermal emission to these composite materials. Therefore, in this study the microstructure of glass fiber orientation at the parent and weld line of polycarbonate is observed by a light transmission. And we also investigate a stress concentration model of a notch including short glass fibers. Especially the polymer injection weld reorients the fiber to suggest a new method for the evaluation of inhomogeneous deformation.

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