• Title/Summary/Keyword: Injection Unit

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Micro-lens Patterned LGP Injection Mold Fabrication by LIGA-reflow Process (LIGA-reflow 응용 Micro-lens Pattern 도광판 금형 제작)

  • Hwang C.J.;Kim J.D.;Chung J.W.;Ha S.Y.;Lee K.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.241-244
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    • 2004
  • Microlens patterned micro-mold fabrication method for Light Guiding Plate(LGP), kernel part of LCD-BLU(Back Light Unit), was presented. Instead of erosion dot pattern for LCP optical design, microlens pattern, fabricated by LIGA-reflow process, was applied. Optical pattern design method was also developed not only for negative pattern LGP, but also positive pattern LGP. In order to achieve flow balance during the micro-injection molding process and dimensional accuracy, two LGP pattern was made in one micro-mold.

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Charge Injection by Needle Electrode and Reduction Properties of Streaming Electrification (침 전극을 이용한 전하 주입과 유동대전 감소 특성)

  • Kim, Yong-Woon;Lee, Duck-Chool;Kang, Chang-Won
    • Proceedings of the KIEE Conference
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    • 2000.07e
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    • pp.108-112
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    • 2000
  • The electric charge generated by flowing insulation liquid can create hazardous spark in transfer line and receiving tank etc. These electrification has generally been measured by current measurement with a ammeter connected to the receiving tank. This paper reports on the experimental result obtained by this method. As a experimental results: The injected charge value for unit volume increased in the following condition, the edge of the needle electrode was sharp, the number of needle electrode was fewer, the edge of the needle electrode was located close to the inside wall. When the charge density in the charge reducer is constant, electrode current and electrode potential by the charge injection from outside increase with increasing of oil velocity and streaming current. The electrode potential in charge reducer is made maximum value at edge point of reducer inside and minimum value at center line of charge reducer.

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Machining of the Inject Mould for Forming the Dot Pattern of LGP of TFT-LCD (TFT-LCD의 도광판 패턴 사출성형용 금형가공)

  • 박동삼;최영현;하민수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1215-1219
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    • 2003
  • Light Guide Panel(LGP) is a key part of backlight unit(BLU) which transforms line-light of lamp to surface-light. Dot pattern is formed on the injected LGP surface by screen printing. This dot pattern is composed of several ten thousands micro dots of diameter 150-180$\mu\textrm{m}$ or so. The dot patterning by screen printing causes low productivity and low performance of TFT-LCD. This research develops the micromachining technology for LGP mould which could form micro dot pattern by injection molding, removing the existing screen printing process.

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Injection Mold of Through Plate Type for Recycling (재생 관통형 형판구조의 사출금형 개발)

  • 송준엽;박태원;재덕근;정영득
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.123-129
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    • 2003
  • Recently, the life cycle of products is rapidly shortened and then the disposal of the used mold applied in development of the product is a difficult thing. In this study, we proposed the feasibility of new three plate type mold structure for recycling by analyzing of the existing standard mold base. And in order to apply new three plate mold structure in mold design and making. we constructed the specifications for mold parts such as runner stripper plate, cavity plate, core plate and slide core unit. Also, we confirmed the possibility of recycling mold base by testing a used three plate mold for audio front panel.

A Basic Study of replication and brightness for micro injection molding with ${\sim}50{\mu}m$ micro-lens pattern mold ($50{\mu}m$ Microlens 패턴 금형의 미세사출성형 전사성과 전광특성 기초연구)

  • Hwang C. J.;Ko Y. B.;Heo Y. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.280-283
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    • 2004
  • Micro-lens patterned micro-mold fabrication method for Light Guiding Plate(LGP), kernel part of LCD-BLU(Back Light Unit), was presented. Instead of erosion dot pattern for LGP optical design, micro-lens pattern, fabricated by LIGA-reflow process, was applied. Optical pattern design method was also developed not only for negative pattern LGP, but also positive pattern LGP. During injection molding process, experimental study was conducted to improve replication quality and brightness of ${\sim}50um$ micro-lens pattern mold. The effect of mold temperature for the replication quality of micro-lens array was studied.

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Design and Computer Control of a Sliding Mode Fuel-Injection Controller for MPI Gasoline Engines (MPI 가솔린 엔진용 슬라이딩 모드 연료분사 제어기 설계 및 컴퓨터 제어)

  • 김종식;고용서;강건용;황이철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.3
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    • pp.1030-1043
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    • 1991
  • 본 연구에서는 모델링오차나 외란 등의 불확실성에도 강인한 슬라이딩 모드 제어방법을 이용하여 새로운 연료분사 제어기를 설계하였다. 그리고 8253 타이머와 A/D 변환기, 인터페이스회로 등으로 MPI가솔린 엔진용 전자 제어장치를 실제 엔진에 적용시킴으로써 새로이 설계된 연료분사 제어시스템의 성능을 파악하였다.엔진의 운전상태를 여러가지 제어 모드로 분류할 수 있으나 엔진회전수가 2000rpm, 부하가 20N의 일정한 부하 조건에서 엔진회전수를 1500rpm에서 2000rpm으로 변화시켰을 때의 과도상태 응답을 파악하였다. 이와 같이 새로운 슬라이딩 모드 연료분사 제어시스템 을 개발하여 3원촉매 변환기의 변환효율을 극대화함으로써 배기가스의 유해물질을 최 소화하는 것을 본 연구의 목적으로 하였다.

Development of Micro-Optical Patterned LCD-LGP using UV Inclined-Exposure Process (UV 경사노광에 의한 미세광학패턴 LCD-도광판)

  • Hwang C. J.;Kim J. S.;Ko Y. B.;Heo Y. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.51-54
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    • 2005
  • Light Guide Plate (LGP) of LCD-BLU(Back Light Unit) is manufactured by forming optical pattern with $5\~100um$ in diameter on the LGP by means of sand blasting or etching method. However, in order to improve the luminance of LCD-LGP, the design of optical pattern has introduced UV inclined-exposure process in this study. This micro-optical pattern, which has asymmetric elliptical column shaped pattern, can change low viewing-angle to high viewing-angle, as well as it contribute to diffusion of light. As a result, this type of micro-optical pattern can introduce the highly luminance. The PR structure obtained in the stage of lithography has asymmetric elliptical column shape and it is processed into a micro-optical pattern. Optical design with this kind of micro-optical pattern, mold fabrication by electroplating and LGP molding with injection molding are under way.

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Employing high-temperature gas flux in a residual salt separation technique for pyroprocessing

  • Kim, Sung-Wook;Heo, Dong Hyeon;Kang, Hyun Woo;Hong, Sun-Seok;Lee, Sang-Kwon;Jeon, Min Ku;Hur, Jin-Mok;Choi, Eun-Young
    • Nuclear Engineering and Technology
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    • v.51 no.7
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    • pp.1866-1870
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    • 2019
  • Residual salt separation is an essential step in pyroprocessing because its reaction products, as prepared by electrochemical unit processes, contain frozen residual electrolyte species, which are generally composed of alkali-metal chloride salts (e.g., LiCl, KCl). In this study, a simple technique that utilizes high-temperature gas flux as a driving force to melt and push out the residual salt in the reaction products was developed. This technique is simple as it only requires the use of a heating gun in combination with a gas injection system. Consequently, $LiNO_3-ZrO_2$ and $LiCl-ZrO_2$ mixtures were successfully separated by the high-temperature gas injection (separation efficiency > 93%), thereby demonstrating the viability of this simple technique for residual salt separation.

Fluidic oscillation characteristics of plastic flow meter with the variation of cross-sectional shape of splitters (스플리터 단면형상변화에 따른 플라스틱 유량계의 유동진동특성)

  • Lee, Sung-Hee
    • Design & Manufacturing
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    • v.15 no.2
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    • pp.56-62
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    • 2021
  • In this study, design technology of a non-mechanical flow meter using fluidic oscillation generated during the fluid flow in the chamber was investigated. To with respect to design a splitter, which is the most important factor in fluid oscillation, a transient flow simulation analysis was performed for three types of shapes and changes in inlet flow velocity. The oscillation characteristics with respect to the time in each case were compared, and it was confirmed that the SM03 model was the best among the presented models. In addition, the FFT analysis of the fluid oscillation results for the SM03 model was used to obtain a linear correlation between the flow velocity change and the maximum frequency, and a frequency of 20.957 (Hz/m/s) per unit flow velocity was obtained. Finally, injection molding simulation and molding experiment of the chamber with the designed splitter were performed.

Characteristics of Fuel Mixing and Evaporation Based on Impingement Plate Shape in a Denitrification NOx System with a Secondary Injection Unit (2차 분사시스템을 갖는 De-NOx 시스템의 충돌판 형상에 따른 연료의 혼합 및 증발 특성 향상을 위한 연구)

  • Park, Sangki;Oh, Jungmo
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.22 no.7
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    • pp.884-891
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    • 2016
  • A secondary injection system in a diesel engine has benefits: it can be controlled independently without interrupting engine control, it can be adapted to various layouts for exhaust systems, and it pose no reductant dilution problems compared to post injection systems in the combustion chamber or other supplemental reductant injections. In a secondary injection system, the efficiency of the catalyst depends on the method of reducing the supply. The reductant needs to be maintained and optimized with constant pressure, the positions and angles of injector is a very important factor. The concentration and amount of reductant can be changed by adjusting secondary injection conditions. However, secondary injection is highly dependent upon the type of injector, injection pressure, atomization, spray technology, etc. Therefore, it is necessary to establish injection conditions the spray characteristics must be well-understood, such as spray penetration, sauter mean diameter, spray angle, injection quantity, etc. Uniform distribution of the reductant corresponding to the maximum NOx reduction in the DeNOx catalyst system must also assured. With this goal in mind, the spray characteristics and impingement plate types of a secondary injector were analyzed using visualization and digital image processing techniques.