• 제목/요약/키워드: Injection Simulation

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입체요소를 사용한 플라스틱 렌즈의 사출성형 및 후변형 해석 (Flow Simulation and Deformation Analysis for Injection Molded Plastic Lenses using Solid Elements)

  • 박근;한철엽
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.784-787
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    • 2003
  • The present work covers three-dimensional flow simulation and deformation analysis of injection molded plastic lenses using solid elements. A numerical scheme to evaluate part deformation has been proposed from the results of injection molding analysis. Proposed scheme has been applied to the injection molding processes of optical plastic lenses: a spherical lens and an aspheric lens for a photo pick-up device. Through the simulation processes. residual stress is estimated and the final deformed patters are obtained for both products. The reliability of the proposed approach has also been verified in comparison with the results of real experiments.

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커먼레일 인젝터로부터 분사되는 디젤 분무의 연소실 압축비 변화에 따른 SMD 분포의 CFD 시뮬레이션 (CFD Simulation of SMD Distribution of Diesel Sprays Injected from a Common Rail Injector According to Compression Ratio of Combustion Chamber)

  • 이충훈
    • 한국분무공학회지
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    • 제19권3호
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    • pp.123-129
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    • 2014
  • A diesel spray overall SMD (Sauter mean diameter) in a spray chamber was simulated with CFD by varying the compression ratio in the spray chamber from 18:1 to 100:1. The gas densities of the spray chambers for the compression ratios of 18:1 and 100:1 were 17.97 and $74.8kg/m^3$, respectively. Standard KIVA-3V code was used for the CFD simulation. Various fuel injection patterns such as single injection, pilot injection and split injection were used for the CFD simulation. Fuel injection pressures for the simulated diesel sprays are 90 and 120 MPa. As the compression ratio increases, the CFD simulated SMD was decreased, which was generally in agreement with previous experimental studies.

사출성형 실린더의 적응제어 방식 속도 및 압력제 (Adaptive Control Based Velocity and Pressure Control for Injection Molding Cylinder)

  • 조승호
    • 드라이브 ㆍ 컨트롤
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    • 제9권3호
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    • pp.1-7
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    • 2012
  • This paper deals with the issue of model reference adaptive control strategy to control the injection molding machine. Prior to controller design, a pair of transfer functions are derived for the injection and dwelling process based on mathematical models of components. As external disturbances to examine the robustness of the proposed controller, nozzle clogging and contraction of molded objects are considered and realized by proportional valve. The overall simulation system, consisting of hydraulic components, controller and sensors, is implemented using the components of commercial software SimulationX. The simulation results confirm the proposed scheme's efficiency and robustness.

열경화성 에폭시를 이용한 가스 절연 개폐기용 절연 스페이서의 사출 성형 최적화 시뮬레이션 (Simulation for Injection Molding of Insulation Spacers for Gas-Insulated Switches Using Thermosetting Epoxy Resin)

  • 배재성;이원창;지홍섭;홍병유;이재형
    • 한국전기전자재료학회논문지
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    • 제34권6호
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    • pp.426-432
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    • 2021
  • Injection molding is used in many industrial fields such as home appliances, vehicle parts, and electronic device parts because various resins can be molded, leading to mass production of complex shapes. Generally, the empirical prediction method is used to set the initial processing conditions of injection molding. However, this approach requires a lot of cost and its presented solution is not accurate. In this paper, injection molding was simulated through the MoldflowTM in order to manufacture the spacer for gas insulated switch. Through the simulation, the flow of the resin with respect to the diameter of the inlet was analyzed. It was found that the process was possible at a higher resin temperature as the diameter of the inlet increased. In addition, through thermal analysis during injection of the resin, it was confirmed that a stagnation phenomenon occurred at the insert portion during injection molding, and the temperature of the resin was higher than that of the mold. As in this paper, if the spacer is manufactured by optimizing the injection hole and the temperature of the injection process based on simulation, it is expected that the spacer can be manufactured with high productivity.

Simulation of sandwich injection molding

  • Mori Masahiro;Kim Tae Hoon
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 The Korea-Japan Plastics Processing Joint Seminar
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    • pp.59-61
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    • 2003
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결함 주입 시뮬레이션을 이용한 병렬 비디오 서버의 의존도 분석 (Dependability Analysis of Parallel Video Servers Using Fault Injection Simulation)

  • 정지영;김성수
    • 한국시뮬레이션학회논문지
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    • 제9권2호
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    • pp.51-61
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    • 2000
  • In recent years, significant advances in computers and communication technologies have made multimedia services feasible. As a result, various queueing models and cost models on architecture and data placement for multimedia server have been proposed. However, most of these models do not evaluate dependability of systems. In the design phase of a system, simulation is an important experimental means for performance and dependability analysis. Fault injection simulation has been used in evaluation of dependability metric. In this paper, we develop fault injection simulation model to analyze dependability of parallel video servers. In addition, we evaluate reliability and MTTF(Mean Time To Failure) of systems by using the simulator.

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플라스틱 사출인장시편의 단순인장시험 및 선형구조해석 (Linear Structural Analysis and Simple Tensile Test of Plastic Injection Molding Tensile Specimen)

  • 이도명;한병기;이성희
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.230-233
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    • 2006
  • In this study, the effects of residual stress induced by plastic injection molding process on the tensile behavior of plastic tensile test specimen were investigated. To manufacture plastic tensile test specimens, an injection mold based on the international standard system was designed and made. Cavity pressure and temperature sensors were installed inside of the presented mold to monitor pressure and temperature values during the cycle of injection molding. Injection molding simulation was performed with the same condition of experiment and linear structural tensile analysis was also performed with the initial condition of the residual stress. It was shown that the residual stress induced by injection molding has an effect on the experiment of tensile test and linear structural tensile simulation.

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나노 시스템 사출을 위한 차세대 전동식 사출기 개발 및 이를 위한 나노 몰드 개발 (Development of Nano Mold and Injection molder for Nano system)

  • 황교일;류경주;김훈모
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.189-192
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    • 2002
  • Recently, micro-nano system is fabricated by photolithograph method. This method can not have mass production, so this method wastes time and human effort. accordingly, the aim of this paper is to research on injection molding of micro-nano system. For injection molding process, development of micro-nano mold is required. Mold for injection mold process is maintained its shape in high pressure and temperature. So in this paper, we studied the simulation of mold fur injection molding and then we consider a result of injection molding simulation.

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자동차부품용 알루미늄인서트 사출성형공정 구현에 관한 연구 (A Study on Implementation of Al-Inserted Plastic Injection Molding Process for Automobile Interior-Parts)

  • 노태정;김경수
    • 한국정밀공학회지
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    • 제25권5호
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    • pp.43-51
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    • 2008
  • Generally a plastic injection molding is a manufacturing process used to produce the various parts of complicated shape at low cost. The objective of this study is to implement a new plastic injection molding process with inserted Aluminum sheet, which is highly durable, light and luminous. Moldflow analysis and simulation of plastic injection molding process with inserted Aluminum sheet were carried out in order to predict optimal molding operation conditions. The experimental results in the Al-inserted plastic injection molding process were compared with the simulation results by Moldflow. Durability and reliability test results for trial products were satisfied to adopt the Al-inserted plastic injection molding process developed as manufacturing of automobile interior parts.