• 제목/요약/키워드: Injection Pump

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A Study on the DME Application Performance of a High Pressure Fuel Pump for an Electric Controlled Common-rail Compression Ignition Engine (전자제어 커먼레일 압축착화엔진용 고압연료펌프의 DME 적용 성능에 관한 연구)

  • Chung, Jae-Woo;Kim, Nam-Ho;Kang, Jung-Ho;Park, Sang-Wook;Lee, Ho-Kil;Choi, Seung-Kyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.132-140
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    • 2009
  • Recently, the interest in the development of high efficiency Diesel engine technology using alternative fuel has been on the rise and related studies are being performed. Therefore, the DME(Dimethyl Ether), an oxygen containing fuel as an alternative fuel for light oil that can be used for diesel engines since it generates very little smoke. But it is unavoidable that the modification of a fuel supply system in an engine to application of the DME fuel because of DME fuel properties. So, in this study, a DME high pressure pump for a common-rail fuel supply system has been composed and the test results of the pump have been presented. As the results of the tests, it is confirmed that DME pump inlet pressure, pump speed and common-rail pressure effects on the volumetric efficiencies of the pump. Finally, it is defined that the optimum plunger volume of a DME pump has to be extended to the minimum 150% compared to a Diesel pump plunger volume considering DME fuel properties and volumetric efficiencies characteristics at same specifications of the high pressure pump.

The Study of Flow Rate Performance and Engine Application with LPG Composition Rate for LPi Fuel Supplying System Consisted of Turbine Type Pump (터빈방식 연료펌프로 구성된 LPi 연료공급 시스템의 LPG 조성비에 따른 토출성능 및 엔진적용성에 관한 연구)

  • Lim, Mu-Chang;Myung, Cha-Lee;Park, Sim-Soo;Park, Jeong-Nam;Kim, Sung-Kun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.99-105
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    • 2007
  • Currently, BLDC fuel pump was applied on LPi vehicle using 3rd fuel supply system as liquified phase LPG injection method had already shown better performance than others. Its cost, however, is rather expensive because of drawbacks such as complicated structure, a fault of localization of system. In this work, demonstration system for a developed turbine type fuel pump to replace BLDC system was setup and investigated. This study results that fuel mass flow rate of turbine type pump and injection performance of injector were better compared to BLDC type. Comparing flow rate of summer LPG with that of winter LPG, the flow rate decreased about 25% using winter LPG. Performance applying turbine type LPi fuel pump to engine is confirmed.

A Study on the Performance Characteristics of a Fuel Pump in LPG Engine (자동차용 LPG 펌프의 성능특성에 관한 연구)

  • Park, Cheol-Woong;Kim, Chang-Up;Choi, Kyo-Nam
    • Journal of the Korean Institute of Gas
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    • v.11 no.4
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    • pp.29-34
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    • 2007
  • In recent years, the need for more fuel-efficient and lower-emission vehicles has driven the technical development of alternative fuels such as LPG(Liquefied Petroleum Gas) which is able to meet the limits of better emission levels without many modifications to current engine design. LPG has a hish vapor pressure and lower viscosity and surface tension than diesel and gasoline fuels. These different fuel characteristics make it difficult to directly apply the conventional gasoline or diesel fuel pump. In this study, experiments are performed to get performance and efficiency of the fuel pump under different condition of the temperature, rotating speeds, and composition of fuel. The characteristics of fuel pump were affected by cavitation occurred from the variation of temperature and composition.

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Verification of mechanical failure mode through corrosion test of a pump for soil sterilizer injection

  • Han-Ju Yoo;Jooseon Oh;Sung-Bo Shim
    • Korean Journal of Agricultural Science
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    • v.50 no.4
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    • pp.817-828
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    • 2023
  • Deteriorating soil physical properties and increasing soil pathogens due to the continuous cultivation of field crops are the leading causes of productivity deterioration. Crop rotation, soil heat treatment, and chemical control are used as pest control methods; however, each has limitations in wide application to domestic agriculture. In particular, chemical control requires improvement due to direct exposure to sterilizing solution, odor, and high-intensity work. To improve the overall domestic agricultural environment, the problems of time and cost, such as field maintenance and cultivation scale, must be addressed; therefore, mechanization technology for chemical control must be secured to derive improvement effects in a short period. Most related studies are focused on the control effect of the DMDS (dimethyl disulfide) sterilizer, and research on the performance of the sterilization spray device has been conducted after its introduction in Korea, but research on the corrosion suitability of the material is lacking. This study conducted a corrosion test to secure the corrosion resistance of a soil sterilizer injection pump, and a mechanical failure mode by corrosion by the material was established. The corrosion test comprised operation and neglect tests in which the sterilizing solution was circulated in the pump and remained in the pump, respectively. As a result of the corrosion test, damage occurred due to the weakening of the mechanical strength of the graphite material, and corrosion resistance to aluminum, stainless steel, fluororubber, and PPS (polyphenylene sulfide) materials was confirmed.

A Reliability Analysis of HHSIS of KNU 5,6,7 and 8 Following the Removal of s-signal from Charging/safety Injection Pump Mini-flow Line Valves (충전/안전주입 펌프 순환배관의 안전주입신호 제거에 따른 원자력 5,6,7,8 호기의 고압안전주입계통의 신뢰도 분석)

  • Chung, Dae-Wook;Chung, Chang-Hyun;Kang, Chang-Soon
    • Nuclear Engineering and Technology
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    • v.20 no.1
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    • pp.47-53
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    • 1988
  • The objective of this study is to evaluate the reliability of the High Head Safety Injection System (HHIS) of KNU 5, 6, 7 and 8 following the removal of safety injection signal (s-signal) from the mini-flow bypass line valves of charging/safety injection pumps. The unavailability of HHSIS and the rupture probability of a charging/safety injection pump have been computed for two different cases; with s-signal on and removed. The results show that when the s-signal is removed from the mini-flow bypass line valves, the unavailability of HHSIS slightly increases while the rupture probability of a charging/safety injection pump is significantly reduced. Hence, based upon the results of this study we conclude that it is more reasonable to remove the s-signal from the mini-flow bypass line valves of KNU 5, 6, 7 and 8 in the normal plant operation. And to improve the availability of HHSIS, the modification of operational procedures and the emphasis on operator training are recommended.

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An Analytical Study on Characteristics of a Diesel Injection System (디젤분사계의 특성에 관한 해석적 연구)

  • 장영준;박호준;전충환
    • Journal of Advanced Marine Engineering and Technology
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    • v.13 no.4
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    • pp.63-74
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    • 1989
  • It is well-known that the fuel injection system if a diesel engine has taken a more important place in understanding of diesel combustion process with combustion chamber. But a diesel fuel injection system has an assembly of many complex and intricate problems such as the desired rate of injection, secondary injection and injection pump etc., in addition to the atomization for ignition and combustion, the penetration and diestribution for proper utilization of air. The analysis is carried out by simplifing and modeling the injection phenomena and dividing into three parts comprising of fuel injection pump, high pressure pipe and fuel injection nozzle. The purpose of this paper is to describe an analytical simulation of the injection system and to speed up the work of developing injection systems for new engines. The effects of important injection parameters as predicted by the present model are found to be in good agreement with experiment. It can be seen that there is an optimal pipe diameter for maximum quantity injected.

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Improvement of engine noise causing rough sound quality (거친 청감을 유발하는 엔진소음 개선 방향 고찰)

  • Jung, Insoo;Kim, Sukzoon;Cho, Teockhyeong
    • The Journal of the Acoustical Society of Korea
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    • v.37 no.4
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    • pp.242-247
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    • 2018
  • The automotive industry is making various efforts to cope with ever-increasing exhaust emissions and fuel economy regulations. However, this often results in degraded NVH (Noise, Vibration, and Harshness) performance. For example, we proposed the causes and improvements for the noise generated by the high-pressure pump noise of a gasoline engine, the change of acceleration noise due to dual injection of MPI (Multi-Point Injection) and GDI (Gasoline Direct Injection), the noise of a gasoline turbocharger, and the combustion noise deteriorated due to the injection parameters calibration in a diesel engine. Since these noises are caused by the high frequency noise, and the driver feels the rough sound quality, efforts to reduce them with proper NVH measures are indispensable.

A Study on the High Pressure Pump Simulation Model of a Diesel Injection System (디젤 분사시스템의 고압펌프 시뮬레이션 모델에 대한 연구)

  • Kim, Joongbae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.102-109
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    • 2017
  • The high pressure pump of a diesel injection system compresses the fuel supplied at low pressure into high pressure fuel and maintains the fuel of the common rail at the required pressure level according to the engine operating conditions. The high pressure pump is required to operate normally in order to compress the fuel to a high pressure of 2000 bar during the entire lifetime of the vehicle. Consequently, a suitable design technique, material durability and high precision machining are required. In this study, the high pressure pump simulation model of a 1-plunger radial piston pump is modelled by using the AMESim code. The main simulation parameters are the displacement, flow rate and pressure characteristics of the inlet and outlet valves, cam torque characteristics, and operating characteristics of the fuel metering valve and overflow valve. In addition, the operating characteristics of the pump are simulated according to the parameter changes of the hole diameter and the spring initial force of the inlet valve. The simulation results show that the operation of the developed pump model is logically valid. This paper also proposes a simulation model that can be used for current pump design changes and new pump designs.

Development of two-component polyurethane metering system for in-mold coating (인몰드 코팅을 위한 2액형 폴리우레탄 공급장치 개발)

  • Seo, Bong-Hyun;Lee, Ho-Sang
    • Design & Manufacturing
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    • v.10 no.2
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    • pp.18-23
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    • 2016
  • Injection molded thermoplastic parts may need to be coated to facilitate paint adhesion, or to satisfy other surface property requirements, such as appearance, durability, and weather resistance. In this paper, a two-component polyurethane metering system was developed for the simultaneous injection and surface coating of a plastic substrate. The system was composed of storage tanks, feed pumps, axial piston pumps, mixing head. The tank was designed to be double-jacket structured and fabricated for polyol and isocyanate, respectively. A temperature chamber was used to maintain the material temperature to be $80^{\circ}C$ during flowing from storage tank to mixing head. Inside the chamber, feed pump, low pressure filter, high pressure pump, high pressure filter, pressure sensor, flow meter were installed. A mixing head of L-type was used for homogeneous mixing of polyol and isocyanate. Inside the mixing head, a cartridge heater and a temperature sensor were installed to control the temperature of the materials. The flow rate of axial-piston pump was controlled by using closed-loop feedback control algorithm. The input flow-rates were compared with the measured values. The output error was 6.7% for open-loop control, whereas the error was below 2.2% for closed-loop control. In addition, the pressure generated through mixing-head nozzle increased with increasing flow rate. It was found that the pressure drop between metering pump and mixing-head nozzle was almost 10 bar.

Trajectory Tracking Control of Injection Molding Cylinder Driven by Speed Controlled Hydraulic Pump (속도제어-유압펌프에 의하여 구동되는 사출성형 실린더의 궤적추적제어)

  • Cho, S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.2
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    • pp.21-27
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    • 2007
  • This paper deals with the issue of trajectory tracking control of a clamping cylinder for injection moulding machine, which is directly driven by speed controlled hydraulic pump in combination with AC servomotor. As a fundamental step prior to tracking controller design, feedback control system is developed by implementing a position control loop parallel with a system pressure control loop. A sliding mode controller combining velocity feedforward scheme is developed for enhancing the tracking performance. Consequently a significant reduction in tracking error is achieved for both position and pressure control applications.

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