• 소성∙가공
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• 제31권5호
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• pp.290-295
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• 2022

Recently, the use of high-tech ceramic parts in functional electronic parts, automobile parts and semiconductor equipment parts is increasing. These ceramics materials are required to have high reproducibility, reliability, large size and complex shapes. The researchers initiated the work to develop a new shaping method called gel casting, which allows high performance ceramic materials with a complex shape to be produced. The manufacturing process parameters of gel casting include uniform mixing of the initiator, bubble removal, and slip injection. In this study, we analyzed the dispersion and gelation characteristics according to the change in the additive content of the alumina slurry in the gel casting process. The alumina slurry for gel casting was prepared by mixing a solvent, a monomer and a dispersant through a ball mill. Alumina powder and a gelation initiator were added to the mixed solution, and ball milling was performed for 24 hours. A viscosity of 6,435 cps and a stable zeta potential value were obtained under the conditions of alumina powder content of 55 vol% and dispersant 2.0 wt%. After curing for 12 hours by adding aps 0.1wt%, TEMED 0.2wt%, and Monomer 3, 5wt%, it was possible to separate from the molding cup, confirming that the gelation was completed.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.438-444
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• 2001

The objective of this study is to provide a simple methodology to find optimum processing conditions to fabricate sub-micron structured DVD-RAM substrates with superb optical and geometrical properties. It was found that the birefringence, which is regarded as one of the most important optical properties for an optical disk, was very sensitive to the mold wall temperature history. Also, the integrity of the replication, represented by the land-groove structure and the radial tilt were influenced by the mold temperature and the compression pressure. A set of optimum conditions were obtained by applying Design of Experiment and the objective functions composed of three different objectives.

• 유변학
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• 제9권2호
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• pp.60-65
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• 1997

PFP성형기술은 사출성형시 수지를 금형내에 환전히 채운후 저압의 공기를 이용하여 기포를 발생시켜 수지의 체적수축분을 기포의 성장에 의해 보상해주는 기술이다. 이방법은 일반 사출성형에서 많이 발생하는 싱크마크나 휨과 같은 변형문제를 해결하여 줄수 있으며 높은 압력을 필요로하지 않는다는 잇점을 가지고 있으나 이러한 최신공정에 대한 체계적인 연구는 미흡한 실정이다. 최근에 제시된 PFP성형공정의 모델링은 기포의 성장이 수지의 체 적수축에 의한 것이라는 가정을 근거로 기포핵이 생성된 이후의 기포성장을 모사하였으며 모델링에 해석결과는 몇가지 가정에도 불구하고 실험결과를 잘 설명하였다. 본 연구에서는 모델링이 가지는 문제점을 분석하고 기포성장의 메카니즘을 보다 체계적으로 이해하기 위하 여 실험적인 방법을 적용하였다. 많은 인자들을 효과적으로 고려하기 위하여 실험계획법을 적용하였으며 이를통하여 기포핵의 생성과 기포의 성장에 공기압 등이 매우 중요한 역할을 한다는 사실을 확인하였다. 이러한 결과는 모델링과 함께 PFP공정에 대한 체계적인 이해 뿐만 아니라 금형설계 및 성형조건의 설정등의 실제적인 문제해결에도 도움이 될것으로 기 대된다.

• 한국정밀공학회지
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• 제31권1호
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• pp.51-57
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• 2014

This paper presents a synchronizing adaptive feedforward control for clamping servomechanism of injection molding machines. Based on MBS, virtual design model has been developed for a direct forcing clamping mechanism. A synchronizing controller is designed and combined with adaptive feedforward control to accommodate mismatches between the real plant and the linear plant model used. From tracking control simulations, it is shown that significant reduction in position tracking error is achieved through the use of proposed control scheme.

• 대한산업공학회지
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• 제42권6호
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• pp.404-411
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• 2016

In footwear manufacturing systems, the upper parts of the shoes are manually sewed on a sub-line while bottom parts are produced by machines such as injection and molding machines on a sub-line before these two parts are combined into complete shoes on a final assembly line. The manual operations for the upper parts lead to a large variability in processing times, resulting in higher work-in-process inventory. In most footwear industries, production lines have been controlled by MRP-based push systems. Some industries attempt to introduce Kanban-based pull systems. This paper identifies the characteristics of the footwear manufacturing processes, and discusses the problems of the current control systems. As an operational alternative, a CONWIP-based control strategy is presented. Simulation experiments are performed to examine the performance of the control strategies.

• 한국품질경영학회:학술대회논문집
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• 한국품질경영학회 2010년도 춘계학술대회
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• pp.62-66
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• 2010

Company which produce the latest plastic products of survival dimension for competitive power security productivity elevation activity hard do. But enterprises is lacking value elevation activity that customer among product special quality is thinking heftily and isn't grasping well adjusted impact factors. So, addition quality failure cost is produced. In this research, investigated impact factor and factors influencing most heftily in quality for productivity elevation. As a result, present example that serve to control well importance benevolence.

• 유변학
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• 제5권2호
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• pp.109-124
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• 1993

본 연구의 목표는 임의의 3차원 사출성형 금형 공간내에서 단섬유 강화 플라스틱의 충전 공정에서의 과도기적 섬유방향성을 예측하는 수치해석 프로그램의 개발에 있다. Hele-Shaw 방정식에 단섬유에 의해서 추가된 응력을 고려한 Dinh-Armstrong의 모델을 도 입함으로써 새로운 충전과정의 압력 지배 방정식이 유도되었다. 새로운 압력지배 방정식은 단섬유에 의한 응력 때문에 몇 개의 새로운 항들을 포함하고 있다. 충전 과정의 해석은 새 로운 압력지배방정식과 에너지 방정식을 유한효소법과 유한 차분법을 이용하여 풀고 동시에 배향텐서(roientation tensor)의 변화 방정식을 4차 Runge-Kutta 방법을 이용하여 풀었다. 단섬유 배향 텐서를 텐서의 변환 법칙을 이용하여 임의의 3차원 금형 공간내의 모든유한요 소의 중심에서 두께방향의 모든유한 차분 격자를 따라 계산하였다. 이러한 방법으로 임의의 3차원 사출성형 금형 공간내에서 비등온 충전유동과 과도기적 3차원 섬유배향상태를 서로의 상호작용을 고려하여 수치 모사하여 다양한 유동 형태에 따른 단섬유 배향 상태의 변화에 대하여 알아보고자 한다.

• 한국경영과학회:학술대회논문집
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• 대한산업공학회/한국경영과학회 1994년도 춘계공동학술대회논문집; 창원대학교; 08월 09일 Apr. 1994
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• pp.715-725
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• 1994

The objective of this research is to develop a cost model for integrated CAD system. A computerized system realizing this model then is used to aid designers. The first area is to propose a conceptual framework of a multilevel cost model. The methodology of constructing the model is discussed. Then suggestion of an object oriented programming technique for implementing the model is presented. Complicate estimation procedure can be systematically handled by this technique. Interval analysis to deal with the uncertainty of information and decision during design process is used. An experimentation algorithm for calculating the cost distribution is proposed to overcome the shortcoming of interval analysis. Major focus of this research is on net shape manufacturing processes including die casting, injection molding, and metal forming.

• 한국정밀공학회지
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• 제15권2호
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• pp.21-27
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• 1998

NC machining of large screw which is usually used as a part in an extruder for injection molding is done on 3-axis turning machine, and it is very time-consuming process. Not only in machining but in preparing part program for a NC machine, it requires very long time because the shape of the screw is not easy to model when using an existing general CAD/CAM software even though it is workstation level software. In addition, tool path generation procedure for NC turning for screw shape is also very tedious one because large amount of data for cutter location point must be produced and there is no specific CAM software for the machining. In this paper. development of a CAM system for screw machining which saves the role of CAD software by use of menu driven data input system for various screw shapes is introduced.

• 대한기계학회논문집A
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• 제24권10호
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• pp.2513-2519
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• 2000

Free vibration characteristics of an initially stressed CD/DVD disk, which is designed for increasing critical speeds of current optical disks, are analyzed using the Rayleigh-Ritz technique based on variational formulations. Natural frequencies of the new disk depend on membrane stresses caused by disk rotation as well as residual stresses imposed during the cooling process of the injection molding. Critical speeds are calculated for the various initial patterns of radial and circumferential stresses. Initially imposed tensile stresses increase the natural frequencies of all the vibration modes except zero nodal diameter mode, whose natural frequency is independent of circumferential stress. A new disk with initial tensile stress of 0.5MPa is shown to have its critical speed about 30 % higher than the current optical disk.