• 제목/요약/키워드: Injection Molding Process

검색결과 903건 처리시간 0.033초

사출성형에서 밀핀 흔적의 형성에 관한 연구 (A Study on Formation of Ejector-Pin Hollowness in Injection Molding)

  • 황금종;이희관;양균의
    • 한국정밀공학회지
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    • 제19권6호
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    • pp.29-34
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    • 2002
  • This paper presents formation of ejector-pin hollowness in injection molding. Injection molding process is widely used in production of plastic part for good dimensional accuracy and high productivity. However, the injection molding leaves ejector-pin hollowness on pal, which causes bad part surface and quality. Dimensions and profiles of ejector-pin hollowness are measured for formation or ejector-pin hollowness. The formation of ejector-pin hollowness is traced with dimensions and profiles of ejector-pin hollowness. The compression force and moment cause ejector-pin to form hollowness on part surface.

미세 리브 구조에서 COC 및 PP의 사출성형 특성 (Injection Molding Characteristics of COC and PP in Micro Rib Structure)

  • 정우철;허영무;신광호;윤길상;장성호
    • 소성∙가공
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    • 제15권2호
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    • pp.158-163
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    • 2006
  • The demand for the miniaturization and high-precision of machine part has recently increased in new technology like biotechnology(BT) and nanotechnology(NT). The purpose of this study is to analyze the molding characteristics according to injection conditions by measuring the filling height in micro injection molding of the polypropylene(PP) and cyclic olefin copolymer(COC). The result shows that the filling effect of COC is better than that of PP in micro rib structure with injection molding process.

원통형 플라스틱 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화 (Optimization of injection molding to minimize sink marks for cylindrical geometry)

  • 권윤숙;제덕근;정영득
    • Design & Manufacturing
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    • 제2권2호
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    • pp.33-37
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    • 2008
  • This paper describes the optimization of injection molding conditions to minimize sink marks. Sink marks, which refer to a small depression on the surface opposite a thick wall thickness, are often encounted in injection molded plastic parts. Part geometry, material properties and processing conditions during injection molding can affect the sink mark depth. We designed the runner system which is possible balanced filling to cavities using CAE program and then obtained optimal processing conditions by Taguchi's Robust Design technique. By actual injection molding using optimized mold and molding conditions, it confirmed that sink mark depth decreased zero compared to 1mm level in the conventional mold and process.

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원통형 플라스틱 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화 (Optimization of Injection Molding to Minimize Sink Marks for Cylindrical Geometry)

  • 권윤숙;정영득
    • 한국정밀공학회지
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    • 제25권7호
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    • pp.111-115
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    • 2008
  • This paper describes the optimization of injection molding conditions to minimize sink marks. Sink marks, which refer to a small depression on the surface opposite a thick wall thickness, are often encounted in injection molded plastic parts. Part geometry, material properties and processing conditions during injection molding can affect the sink mark depth. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique. By actual injection molding using optimized mold and molding conditions, it confirmed that sink mark depth decreased zero compared to 1mm level in the conventional mold and process.

고효율 사출성형기의 에너지 절감 및 성형 재현성 연구 (A Study on the Energy Saving and the Reproducibility of highly-efficient Injection Molding Machine)

  • 정철;김종선;안희정;윤경환;황철진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.418-421
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    • 2008
  • Because of steep rise of international energy cost in recent years high efficiency has been emphasized in energy policy. As far as injection molding machine is concerned, hybrid method using hydraulic and electric systems became the key to this energy saving. the energy saving and molding reproducibility of hybrid injection molding process were shown experimentally, power consumption of hybrid machine is 38% as compared with that of hydraulic machine. Furthermore, the molding reproducibility showed between two methods.

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초미세 발포 플라스틱의 공극률에 따른 충격 강도 (Impact Strength as Foaming Magnitude of Microcellular Foamed Plastics)

  • 황윤동;차성운;김철진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.341-345
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    • 2001
  • New technoloty called microcellular foaming process was developed at MIT in 1980's. Although it has many good things, it could not be used it all sides of manufacturing plastics. Because it takes a long time for making foamed goods. So microcellular foaming injection molding process appeared to solve this problem. The first purpose of this research is to measure the impact strength as foaming magnitude of microcellular foamed plastics. There are two methods such as batch process and microcellular foaming injection molding process in making foamed plastics. According to the experimental data, the impact strength of each specimen was measured to find out the influence of foaming magnitude of microcellular foamed plastics.

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CAE를 이용한 플라스틱 사출 금형 제품 개발 (Numerical Study for Plastic Injection Molding Process Using CAE)

  • 권창오;양창환;이정훈;김기환;송동주
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.61-67
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    • 2002
  • The present work is investigated optimal design for the injection molding process of a hand brake cover. The viscoelastic flow through a hand brake cover shape in the mold were calculated and compared with the experimental data. Numerical analysis reasonably predicted the general performance i.e hold pressure, cooling time and hold pressure time. In order to determine optimal process parameters, Numerical analysis and experiments have been performed for various process conditions. In this study, we obtained to increase in the productivity by $160\%$ by optimal process conditions.

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