• Journal of Powder Materials
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• v.9 no.4
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• pp.251-260
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• 2002

In the viscosity measurement of PIM feedstock, slip correction methods require a number of experiments and produce a high level of error. In this study, a rotational rheometer with a parallel-discs configuration having different surface roughness was tried to minimize the effect of the slip phenomenon. Disc surface was prepared in 3 different roughness conditions - a smooth and 2 roughened surfaces. Results with the roughened surfaces were compared with the results obtained with a slip correction method. Relationship between powder characteristics such as size and shape and a surface roughness of the disc was examined for feedstock of 4 different powders with a same binder. As results, the effect of the slip phenomenon could be sufficiently minimized on the roughened surface in most cases. However, the effect of the slip phenomenon could not be sufficiently minimized for feedstock of a round-particular-shape powder and in the case of very narrow gap size.

• Journal of Powder Materials
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• v.9 no.4
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• pp.203-210
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• 2002

A new PIM in-process joining technique has been developed for more complicated and functional PIM components by application of the exuded wax from the green compacts during solvent debinding step. At first, various stainless steels and iron compacts with rectangular shape were combined, and the joining behaviors and properties were investigated by shear and tensile test, and microscopic observation. Subsequently, perfect joined three pieces of thin and hollow compacts were obtained for the combination of same and different stainless steels, and it was difficult to join the iron and stainless steel compacts in hydrogen atmosphere because of the different starting temperature of shrinkage. However, pretty good joined iron and stainless steel compacts were obtained by consideration of particle size and vacuum atmosphere. Finally, for the combination of ferro-silicon and austenitic stainless steel compacts, high functionality (magnetic (1.60Tes1a) & non-magnetic) and perfect joint were obtained.

• Advanced Composite Materials
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• v.18 no.3
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• pp.287-295
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• 2009

$\beta$-Tricalcium phosphate ($\beta$-TCP) particles reinforced bioresorbable plastics poly-L-lactide (PLLA) composites were prepared by injection molding. The nominal weight ratio of $\beta$-TCP was selected as 5, 10 and 15%. In order to clarify effects of the PLLA crystallinity on the mechanical properties, the specimens were heat treated isothermally. Results of differential scanning calorimetry indicated that the PLLA crystallinity increased with increasing heat treatment temperature. Bending and compressive tests were conducted on the specimen with different $\beta$-TCP contents and crystallinities. The results show that the bending and compressive moduli increased with increasing $\beta$-TCP contents and crystallinity. On the other hand, bending strength decreased with increasing $\beta$-TCP contents. Maximum bending strength was obtained at the heat treatment of $70^{\circ}C$ for 24 h, whereas compressive 0.2% proof strength increased with increasing heat treatment temperature. This difference is attributed to the difference in the microscopic damages.

• Journal of the Korean Ceramic Society
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• v.43 no.9 s.292
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• pp.515-518
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• 2006

The microstructure of $ZrO_2$ toughened $Al_2O_3$ ceramics was carefully controlled so as to obtain dense and fine-grained ceramics, thereby improving the properties and reliability of the ceramics for capillary applications in semiconductor bonding technology. $Al_2O_3-ZrO_2(Y_2O_3)$ composite was produced via Ceramic Injection Molding (CIM) technology, followed by Sinter-HIP process. Room temperature strength, hardness, Young's modulus, thermal expansion coefficient and toughness were determined, as well as surface strengthening induced by the fine grained homogenous microstructure and the thermal treatment. The changes in alumina/zirconia grain size, sintering condition and HIP treatment were found to be correlated.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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• 2015.10a
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• pp.1067-1068
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• 2015

자동차 부품생산 시 발생할 수 있는 다양한 결함을 생산 공정 중에 결함을 발견하는 것은 사후 비용절감 부분에서 매우 중요하다. 특히 플라스틱과 같은 사출성형(injection molding) 경우 흠집(scratch) 및 미성형이 빈번하게 발생되어 납기지연에 주 원인이 되고 있다. 본 논문에서는 LabView 기반의 비젼시스템(vision system)을 활용하여 플라스틱 제품에 발생할 수 있는 다양한 결함을 검출할 수 있는 검출시스템을 개발하고자 한다. 또한 발생된 결함을 DB 화하여 결함 원인을 분석할 수 있는 데이터를 확보하고, 불량률을 줄여 생산 공정을 개선하고자 한다.

• Journal of Korea Society of Industrial Information Systems
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• v.4 no.2
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• pp.7-13
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• 1999

This paper propose a fuzzy regression method using fuzzy neural networks when a membership value is attached to each input -output pair. First, an architecture of fuzzy neural networks with fuzzy weights and fuzzy biases is shown. Next, a cost function is defined using the fuzzy output from the fuzzy neural network and the corresponding target output with a membership value. A learning algorithm is derived from the cost function. The derived learning algorithm trains the fuzzy neural network so that the level set of the fuzzy output includes the target output. Last, the proposed method is applied to the quality evaluation problem of injection molding

• Proceedings of the Korean Institute of Intelligent Systems Conference
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• 2002.12a
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• pp.166-169
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• 2002

본 논문에서는 사출성형기의 배럴의 정밀 온도제어에 대해 논의하였다 현재 사출성형기의 온도제어는 온도 편차가 2도 내외이며, 예열후 안정화되는데 걸리는 시간이 길다는 단점이 있다. 향후 마이크로-나노 시스템 제작 공정에 있어서 대량생산 방법으로 사출성형이 주목받을 것으로 기대된다. 특히 온도 제어의 경우는 사출시 인가해야 할 온도가 녹는점 및 glassy 온도에서 유지가 되면서 충분히 유동을 가지는 온도를 지속적으로 유지를 해야하므로 사출 후 정밀성에 중요한 요소가 된다. 마이크로-나노 사출공정은 극 미세 사출이며 온도, 압력에 따른 재료 특성 변화가 발생할 수 있으므로 이를 최적의 조건으로 제어할 수 있어야 한다. 본 연구에서는 실제 사출성형기와 PC based PLC를 이용한 온도제어기를 구현하고 실험하였다. 이를 통해 기존의 온도제어의 단점을 줄이고, 제어성능을 극대화하여 향후 마이크로-나노 시스템에 적용 가능한 정밀 온도제어기를 제안한다.

• The Journal of Korean Academy of Prosthodontics
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• v.30 no.3
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• pp.401-410
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• 1992

The purpose of this study was to investigate the dimensional changes and surface morphology of dentures processed by various polymerization conditions. The measurements were done by taking radiograph and using vernier calipers and each specimen was observed on scanning electron microscope. Results obtained were as follows. 1. The difference of dimensional stability was not recognized between various polymerization conditions(heat-cured resin, pour-type resin, microwave-cured resin, and injection molding resin). 2. There were expansion and shrinkage in the occlusal dimension, shrinkage in the frontal dimension, and expansion in the lateral dimension. 3. Scanning electron microscope pictures of heat-cured resin showed dense and regular surface morphology. 4. Microwave-cured resin surface appeared more regular and smooth than pour-type resin but less dense and more irregular than heat-cured resin. 5. Scanning electron microscope pictures of pour-type resin with the lowest dimensional change showed the most irregular surface morphology.

• Journal of the Korean Society of Safety
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• v.10 no.2
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• pp.64-71
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• 1995

Tests were performed to evaluate the effect of thermal shock behavior on the mechanical properties of PC(poly-carbonate) and PET(polyethylene-terephthalate) with MBS(methylmethacrylate-butadiene-styrene) alloy. Five different material weight fraction for PC/PET were employed : 0/100, 25/75, 50/50, 75/25, and 100/0. Three different weight fraction of MBS were added to each PC/PET : 0, 3, and 9. Therefore fifteen different types of PC/PET/MBS were prepared using single screw extrude. and injection molding machine. One thermal shock cycle consisted of each one hour stay at -$40^{\circ}C$ chamber and $＋80^{\circ}C$ chamber without delay. Specimens were thermal shocked up to 20 and 40 cycles. Specific mechanical properities considered in this study include tensile, izod impact, and high rate Impact behaviors. In addition, the morphology of the fractured surface after Izod impact testing was investigated by the SEM (scanning electron microscope).

• Journal of Intelligence and Information Systems
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• v.2 no.1
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• pp.1-9
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• 1996

사출 성형의 초보자도 이용할 수 있으며 사출 성형기의 이력 관리를 할 수 있는, 플라스틱 사출 성형의 진단과 불량대책을 위한 지식 기반 전문가 시스템을 ATR-IM 이라는 범용 전문가시스템 쉘을 이용하여 구현하였다. 지식베이스(knowledge base)는 수지 회사와 관련 서적, 전문가의 경험을 토대로 구축하였으며, 구현된 시스템은 크게 사출 공정 조건 설정 시스템, 사출기 ID에 따른 이력 관리 시스템, 사출성형 불량진단 시스템의 세부분으로 나누어 구성하였다. 본 연구를 통해 제안된 방법에 따라 업체별 사출기 성능에서 오는 공정 조건값의 차이를 사출공정 조건값의 저장에 의해 고려할 수 있으며, 불량 해결에 대한 전문가시스템이 추론 순서 결정을 경험적 확률에 따라 이루어지도록 함으로써 현장에서의 작업 환경을 고려한 전문가시스템이 되도록 하였다.