• Title/Summary/Keyword: Injection Mold Design

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The Surface Roughness of Injection Product according to the change of Injection Conditions (성형조건에 따른 성형품의 표면 거칠기 변화)

  • Park, Joon-Hyoung;Kim, Kuy-Bok;Yoon, Se-Kwon;Lee, Hyeon-Woo;Kim, Sun-Kyung
    • Design & Manufacturing
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    • v.8 no.2
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    • pp.12-17
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    • 2014
  • Currently, injection molding process is a very useful technique that be applied to many field. And injection molding technology has been commercial based on many studies. However, there is no standard of surface roughness because there are few studies about surface technology of injection product. In addition, when designing the mold, changes of the core surface and the injection conditions are not considered. In this paper, change of surface according to the core and the injection conditions was compared with the surface of the injection product. Accumulation of these technologies will propose direction in mold design, manufacturing and injection molding technology.

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A Study on the Wall Thickness Design for Injection Molding (사출 금형의 벽두께 설계 방법의 고찰)

  • Hwang, S.J.;Lyu, M.Y.;Kim, D.W.;Kim, S.Y.;Shin, K.S.;Kim, K.Y.
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.149-153
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    • 2008
  • The cavity of mold is exposed to high pressure during injection molding operation. Injection molded articles with deep depth are often demanded as design variety increases. Mold becomes weak and deformation increases as the mold depth increases. Thus the injection molds for deep depth articles should be designed to hold out high pressure or stress and large deformation. Through this study, equation for mold design was examined and suggested novel method to determine equation for mold design with deep depth. Novel equation developed in this study was consisted with cantilever and two points bending while previous equation was modified from just cantilever bending. The validity of novel equation was verified through computer simulation.

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A method of mold wall thickness design for a deep depth injection mold (깊이가 깊은 사출 금형의 측벽 설계 방법)

  • Hwang, S.J.;Lyu, M.Y.;Kim, D.W.;Kim, S.Y.;Shin, K.S.;Kim, K.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.301-304
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    • 2008
  • The cavity of mold is exposed to high pressure during injection molding operation. Injection molded articles with deep depth are often demanded as design variety increases. Mold becomes weak and deformation increases as the mold depth increases. Thus the injection molds for deep depth articles should be designed to hold out high pressure or stress and large deformation. Through this study, equation for mold design was examined and suggested novel method to determine equation for mold design with deep depth. Novel equation developed in this study was consisted with cantilever and two points bending while previous equation was modified from just cantilever bending. The validity of novel equation was verified through computer simulation.

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Development of Engineering Database for Injection Mold Design (사출 금형 설계를 위한 엔지니어링 데이터베이스의 개발)

  • Kim, Seong-Geun;Heo, Yeong-Mu;Byeon, Cheol-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.89-94
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    • 2000
  • Engineering database for CIM of injection mold production has been developed to manage design information and parameters of injection mold. The database has direct connection with product data management system and management database. Design specifications are generated in initial stage of mold design with integration of management information. Design parameters and bill of materials for mold base parts are generated during the CAD process and transferred to the manufacturing database and procurement system. Standard modules for parts and mold base are constructed using national standard and legacy data of industries. The engineering database provides important information route for CIM of injection mold design and production.

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Powder Injection Mold Design for Dental Scaler (Dental Scaler 분말사출용 금형설계)

  • Park H. P.;Ko Y. B.;Chung S. T.;Rhee B. O.;Hwang C. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.270-274
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    • 2005
  • The capability of net shaping for complex 3-D geometry, powder injection molding(PIM) is widely used for parts in the field of automotives, electronics and medical industry. Powder injection mold design for dental scaler tip, a component of medical appliance, was presented. In comparison with conventional machining process, powder injection molding has many advantages, specially in price and dimensional stability, for molding dental scaler tip. Product design and mold design for dental scaler tip was presented. Short shot experiment with scaler tip PIM mold and several defect (flash etc.) during injection molding process was discussed.

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Development of Collaboration Framework for Injection Mold Design (사출 금형을 위한 협업 설계 시스템의 개발)

  • 정종훈;이건우
    • Korean Journal of Computational Design and Engineering
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    • v.5 no.1
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    • pp.50-60
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    • 2000
  • XML and CORBA have vast potential to improve software interoperability and to facilitate data exchange across applications and people from various disciplines and vendors. This Paper describes a framework for the integration and validity evaluation of injection mold design problems in a network-oriented design environment, based on In and CORBA. An overview of the framework is provided and an application to a design phase of injection mold is illustrated. The example illustrates how design validities are notified and design directions are provided to the designer during design process.

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A multi-field CAE analysis for die turning injection application of reservoir fluid tank (리저버 탱크의 Die Turning Injection 적용을 위한 Multi-field CAE 해석)

  • Lee, Sung-Hee
    • Design & Manufacturing
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    • v.15 no.1
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    • pp.66-71
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    • 2021
  • In this study, die turning injection(DTI) mold design for manufacturing reservoir fluid tanks used for cooling in-vehicle batteries, inverters, and motors was conducted based on multi-field CAE. Part design, performance evaluation, and mold design of the reservoir fluid tank was performed. The frequency response characteristics through modal and harmonic response analysis to satisfy the automotive performance test items for the designed part were examined. Analysis of re-melting characteristics and structural analysis of the driving part for designing the rotating die of the DTI mold were performed. Part design was possible when the natural frequency performance value of 32Hz or higher was satisfied through finite element analysis, and the temperature distribution and deformation characteristics of the part after injection molding were found through the first injection molding analysis. In addition, it can be seen that the temperature change of the primary part greatly influences the re-melting characteristics during the secondary injection. The minimum force for driving the turning die of the designed mold was calculated through structural analysis. Hydraulic system design was possible. Finally, a precise and efficient DTI mold design for the reservoir fluid tank was possible through presented multi-field CAE process.

An analysis on the injection mold simulation of single cushion pact cosmetic container for the friendly-environment and high productivity (친환경 고생산성을 위한 단일 쿠션 팩트 내 화장품 용기의 사출 시뮬레이션 분석)

  • Jung, Sung-Taek;Kim, Seong-Hyun;Kim, Hyun-Jeong;Lee, Joong-Bae;Baek, Seung-Yub
    • Design & Manufacturing
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    • v.12 no.2
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    • pp.51-56
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    • 2018
  • Generally, The women was used in the cosmetic cushion fact. It has developed with the consideration of manufacturing. In this study, we designed green-friendly and element parts lower and single cushion fact containers using a single material. Injection mold simulation were performed using on 3D design data. The injection mold simulation used the data (Injection time / Cooling time / Temperature / Pressure) in the injection mold parameters. In addition, the sink mark phenomenon in the simulation results is analyzed as a problem due to the thickness and further research is needed in the future.

A Study on the Novel Prediction of Mold Wall Thickness for a Deep Depth Injection Mold (깊이가 깊은 사출 금형의 새로운 측벽 두께 설계에 관한 연구)

  • Hwang, S.J.;Lyu, M.Y.
    • Transactions of Materials Processing
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    • v.17 no.7
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    • pp.528-533
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    • 2008
  • Cavity in the mold is exposed to high pressure during injection molding operation. Injection molded articles with deep depth are often demanded as design variety increases. Subsequently mold becomes weak and deformation increases as the mold depth increases. Thus the injection molds for deep depth articles should be designed to hold out high pressure or stress concentration and large deformation. Through this study, equation for mold design was examined and suggested novel method to determine equation for mold design with deep depth. Novel equation developed in this study was modified from beam theory considering cantilever and two points bending situation while previous equation was modified from just cantilever bending situation. The validity of novel equation was verified through computer simulations for various mold side and wall thickness.

Shoemoulds Runner Shape Optimization using MoldFlow (MoldFlow를 이용한 신발 사출금형 러너부 형상 최적화)

  • 류미라;서영백;문병주;박흥식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1483-1486
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    • 2003
  • Injection mold is a manufacturing process used to produce the various parts of complicated shape at a low cost. Many factors such as, section shape, resin and mold temperature, filling time, etc, affect on the quality of injection part during injection molding process. The precent study, was carried out the shrinkage analysis of shoes injection mold to optimize runner shape based on filling and packing pressure with MoldFlow. Taguchi design and analysis of variance are used to optimize injection mold design.

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