• Title/Summary/Keyword: Injection Modeling

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Analysis of Hydraulic Characteristics of Two Solenoid-driven Injectors for CRDi System (2개 솔레노이드 구동방식별 CRDi용 인젝터의 유압 동특성 해석)

  • Lee, Jin-Wook;Lee, Jung-Hyup;Kim, Min-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.6
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    • pp.140-147
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    • 2011
  • The injection nozzle of an electro-hydraulic injector for the common rail Diesel fuel injection system is being opened and closed by movement of a injector's needle which is balanced by pressure at the nozzle seat and at the needle control chamber, at the opposite end of the needle. In this study, the slenoid actuator was considered as a prime movers in high pressure Diesel injector. Namely a solenoid-driven Diesel injector with different driving current types, as a general method driven by solenoid coil energy, has been applied with a purpose to develop the analysis model of the solenoid actuator to predict the dynamics characteristics of the hydraulic component (injector) by using the AMESim code. Aimed at simulating the hydraulic behavior of the solenoid-driven injector, the circuit model has been developed as a unified approach to mechanical modeling in this study. As this analytic results, we know the suction force and first order time lag for driving force can be endowed in solenoid-driven injector in controlling the injection rate. Also it can predict that the input current wave exerted on solenoid coil is the dominant factor which affects on the initial needle behavior of solenoid-driven injector than the hydraulic force generated by the constant injection pressure.

Optimization of Valve Gates Locations Using Automated Runner System Modeling and Metamodels (유동 안내부 모델링 자동화 및 근사모델을 이용한 자동차용 도어트림의 밸브 게이트 위치 최적화)

  • Joe, Yong-Su;Park, Chang-Hyun;Pyo, Byung-Gi;Rhee, Byung-Ohk;Choi, Dong-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.2
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    • pp.115-122
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    • 2014
  • Injection pressure is one of factors that influence part quality. In this paper, injection pressure was minimized by optimizing valve gate locations. In order to perform design optimization, MAPS-3DTM (Mold Analysis and Plastic Solution-3D) was used for injection mold analysis and PIAnOTM (Process Integration, Automation and Optimization) was used as process integration and design optimization. Also we adapted meta models based on design of experiments for efficiency. By using introduced methodology, we were able to obtain a result so that maximum injection pressure reduced by 28% compared to the initial design. And the validity of the proposed method could also be demonstrated.

Thermal and Flow Analysis inside the Header of a Parallel Flow Heat Exchanger (평행류 열교환기의 헤더내 열유동 해석)

  • 이관수;오석진
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.9
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    • pp.802-809
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    • 2000
  • This study numerically analyzes the thermal and flow characteristics inside the header in PFHE(parallel-flow heat exchanger) by employing a three-dimensional turbulence modeling. The following quantities are examined by varying the injection angle of the working fluid, the location of entrance and the shape of entrance: flow nonuniformity, heat transfer rate, and flow distribution in each passage. The result shows that the degree of significance among the parameters affecting the header part is in the order of the injection angle, the shape of entrance, and the location of entrance. The result also indicates that heat transfer rates compared to the reference model are increased by about 152% for the angle of injection of -$20^{\circ}C$, by about 127% for the shape of entrance with right and left long rectangular form, and by about 108% for the location of entrance located at the lowest Position.

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Direct Numerical Simulation of Channel Flow with Wall Injection

  • Na, Yang
    • Journal of Mechanical Science and Technology
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    • v.17 no.10
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    • pp.1543-1551
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    • 2003
  • The present study investigates turbulent flows subject to strong wall injection in a channel through a Direct Numerical Simulation technique. These flows are pertinent to internal flows inside the hybrid rocket motors. A simplified model problem where a regression process at the wall is idealized by the wall blowing has been studied to gain a better understanding of how the near-wall turbulent structures are modified. As the strength of wall blowing increases, the turbulence intensities and Reynolds shear stress increase rapidly and this is thought to result from the shear instability induced by the injected flows at the wall. Also, turbulent viscosity grows rapidly as the flow moves downstream. Thus, the effect of wall-blowing modifies the state of turbulence significantly and more sophisticated turbulence modeling would be required to predict this type of flows accurately.

A Study on feature-based Design System for Mold and Moldbase (특징형상기법을 원용한 사출금형 설계시스템 연구)

  • 허용정
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.2 no.2
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    • pp.101-106
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    • 2001
  • The integrated design system for injection molding has been studied. The current CAD system do not provide mold designers with necessary function for CAD/CAPP/CAE interface except the geometric modeling capability. This paper describes a feature-based CAD system for mold and moldbase design which enables the concurrent design and CIM, with integrated design procedure, at the initial design stage of injection molding A new design methodology and resulting feature data files for this design system are also discussed.

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HILS Technique based on Inertial Sensor Modeling for High Maneuvering Missiles (고기동 유도탄 모의비행시험 기법 밀 관성센서 모델링)

  • Kim, Ki-Seung;Yu, Myeong-Jong;Ra, Won-Sang;Lee, Sang-Woo;Kim, Young-Ju
    • Proceedings of the KIEE Conference
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    • 2005.07d
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    • pp.2540-2542
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    • 2005
  • This paper proposed the new HILS technique called Injection Method for Inertial Sensor Verification of high maneuvering missiles. The performance of Inertial Sensor is verified by Injection Method and traditional FMS Method. After all, Injection Method for Inertial Sensor has capability for various scenario and critical condition test.

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Development of a Runner and Gate Design System for Injection Mold Design based on Unigraphics (사출 금형에서의 솔리드 모델러 기반 런너 및 게이트 설계 시스템 개발)

  • 이상헌;김창준;조병철;이강수;양진석;허영무
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.716-719
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    • 1997
  • This paper describes the runner and gate design capabilities of the RAMEDS system, which is a specialized CAD system for injection mold design, dcvcloped using the application procedure interface of the Unigraphics system. In this system, runners lying on sculptuted partlng surface can be modeled by projecting the runner trajectory on the surface and sweeping a selected cross section along the projcctcd trajectory. In addtion, the system provides solid modeling capabilities for three types of gates currently.

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Tail Electron Hydrodynamic Model for Consisten Modeling of Impact Ionization and Injection into Gate Oxide by Hot Electrons (고온전자의 충돌 이온화 및 게이트 산화막 주입 모델링을 위한 Tail 전자 Hydrodynamic 모델)

  • 안재경;박영준;민홍식
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.32A no.3
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    • pp.100-109
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    • 1995
  • A new Hydrodynamic model for the high energy tail electrons(Tail Electron Hydrodynamic Model : TEHD) is developed using the moment method. The Monte Carlo method is applied to a $n^{+}-n^{-}-n^{+}$ device to calibrate the TEHD equations. the discretization method and numerical procedures are explained. New models for the impact ionization and injection into the gate oxide using the tail electron density are proposed. The simulated results of the impact ionization rate for a $n^{+}-n^{-}-n^{+}$ device and MOSFET devices, and the gate injection experiment are shown to give good agreement with the Monte Carlo simulation and the measurements.

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Modeling of Nozzle Flow Inside a Y-JET Twin-Fluid Atomizer (Y-JET 2-유체 분무노즐 내부유동의 모델링)

  • In, Wang-Kee;Lee, Sang-Yong;Song, Si-Hong
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.7 s.94
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    • pp.1841-1850
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    • 1993
  • A simplified one-dimensional analysis has been performed to predict the local pressure distributions in Y-Jet twin-fluid atomizers. Fluid compressibility was considered both in the gas(air) and two-phase(mixing) ports. The annular-mist flow model was adopted to analyze the flow in the mixing port. A series of experiments also has been performed; the results show that the air flow rate increases and the liquid flow rate decreases with the increase of the air injection pressure and/or with the decrease of the liquid injection pressure. From the measured injection pressures and flow rates, the appropriate constants for the correlations of the pressure loss coefficients and the rate of drop entrainment were decided. The local pressures inside the nozzle by prediction reasonably agree with those by the experiments.

Influence of Injection Amount Variation on Surface Roughness at FDM (FDM에서 주사량 변화가 쾌속조형물의 표면거칠기에 미치는 영향)

  • Ha, M.K.;Jun, J.U.
    • Journal of Power System Engineering
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    • v.6 no.2
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    • pp.54-59
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    • 2002
  • The principle of the FDM(fused deposition modeling) process is based on the layer by layer manufacturing technology, like other RP(rapid prototyping) process. In the FDM process, each layer may have different shape. Therefore, the built model may have stairs shape on its surface. This stairs shape is one of the serious problems in the FDM process. Thus in this study, cube models and spherical models were fabricated by FDM process to investigate the influence of injection amount on surface roughness. Models with various road width were also built to investigate the influence of road width on surface roughness. Surface roughness of the models was measured and analyzed. The result obtained in this study are expected to help selecting the part build orientation for optimum surface roughness.

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