• 제목/요약/키워드: Injection Material

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사출성형해석을 이용한 수직머시닝센터 ATC 툴 포트의 사출 게이트 위치에 따른 성형성 평가 (Evaluation of Formability Dependent on the Location of Injection Gate of Vertical Machining Center ATC Tool Port Using Injection Molding Analysis)

  • 이여울;박철우;김진록;최현진
    • 한국기계가공학회지
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    • 제20권12호
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    • pp.129-135
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    • 2021
  • Injection molding is a manufacturing method of melting the polymer resin and injecting it into a mold to molding it into the desired form. Due to the short molding time and outstanding formability, complex products can be shaped with high precision and it is the most widely used polymer molding method. However, there may be areas that are not filled depending on the location of the injection gate where polymer resin is injected. Formability is determined by deformation and surface precision due to the impact of residual stress after molding. Hence, choosing the location of the injection gate is very important and molding analysis of injection molding is essential to reduce the cost of the mold. This study evaluated the injection formability based on the location of the injection gate of the vertical machining center ATC tool port using injection molding analysis and the results were compared and analyzed. Injection molding analysis was conducted on filling, packing, and deformation according to the location of the gate of the ATC tool port. From each injection gate location, filling time, pressure, and maximum deformation were compared. At gate 2, conditions of molding time and the location of the gate were far superior in production and quality. Gate 2 produced the smallest deformation of 0.779mm with the best quality.

관거 및 지하구조물 균열 보수에 사용되는 아크릴 누수 보수재의 적용성에 대한 연구 (A Study on the Applicability of Acrylic Water Leak Repair Materials used to Repair Cracks in Conduits and Underground Structures)

  • 이은미;길경익
    • 한국습지학회지
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    • 제26권2호
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    • pp.139-146
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    • 2024
  • 노후된 관거 및 지하구조물의 균열 보수에 아스팔트계 주입재, 우레탄계 주입재, 시멘트계 주입재, 아크릴계 주입재 등 다양한 주입재가 사용되고 있다. 친환경적이고 습윤상태에서 경화가 잘되고 온도변화에 안정적인 물성을 갖는 아크릴계 누수 보수재에 대하여 연구하였다. 개량된 아크릴 누수 보수재와 기존 아크릴레이트 주입재의 성능 비교를 위하여 KS 규격의 실험방법에 준용하여 수중침지 길이변화율 시험, 수중 유실 저항성 시험, 내화학 성능시험을 실시하였다. 비교 실험해 본 결과 개량된 아크릴 누수 보수재는 기존 아크릴레이트 주입재보다 습윤상태, 온도변화, 화학적 반응에 따른 수축변화가 없었고 수중 저항성 실험에서 유실되지 않았다. 또한, 개량된 아크릴 누수 보수재의 환경적 영향성을 알아보기 위해 어류급성독성 실험과 급성경구독성 실험을 진행하여 관찰해 본 결과 실험체의 사망률이 없었고 특별한 유의점이 발견되지 않았다. 본 연구의 실험결과 개량된 아크릴 누수 보수재가 성능적으로 우수하고 환경적으로 안전하고 인체에 무해하다고 판단되었다. 본 연구의 다양한 실험결과 기존의 아크릴레이트 보수재보다 개량된 아크릴 누수 보수재가 관거 및 지하구조물 균열 부위의 보수재로 사용되기 적합하다고 사료된다. 본 연구는 아크릴 누수 보수재에 대한 적용성 평가에 대한 연구로 향후 기술 개발에 활용자료로 제안하고자 한다.

Plasma Gel을 이용한 성대 주입술의 예비적 보고 (Preliminary Reports of Injection Laryngoplasty with Plasma Gel)

  • 안성용;이홍경;김진평;박정제;주연희;이은재;우승훈
    • 대한후두음성언어의학회지
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    • 제21권1호
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    • pp.32-36
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    • 2010
  • Background : Vocal fold injection using autologous material (fat or collagen) is very useful. However, Autologous material have variable resorption times and results, Plasma gel is a new injection material. The purpose of this study is to introduce a new injection material and discuss the effectiveness and complications. Subjects and Method: Eleven cases with vocal cord paralysis were analyzed after plasma gel injection, The plasma gel was acquired from patient's own blood. The preoperative and postoperative parameters including maximum phonation time (MPT) and subject aspiration score were analyzed. Results: There was a significant improvement in MPT and aspiration score in the case of vocal cord palsy. There was only one laryngeal complication. Conclusion : According to these preliminary results, the injection laryngoplasty with Plasma gel is a simple, safe, cheap procedure for temporally vocal fold palsy.

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자동차핸들 제품의 CAE해석을 활용한 가스 사출성형에 관한연구 (Research on Gas Injection Mold using CAE Analysis of Steering wheel Parts)

  • 강세호;우창기;김옥래
    • 한국산학기술학회논문지
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    • 제16권11호
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    • pp.7729-7735
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    • 2015
  • 플라스틱 사출성형제품은 금형을 제작하여 대량생산에 적합한 시스템으로서 두께가 두꺼운 자동차 핸들제품은 가스사출성형을 수행하는 것이 바람직하다. 가스사출성형은 용융된 원재료를 금형내로 충전시킨 후 질소가스를 주입하는 기술이다. 가스사출성형은 재료비절감, 품질향상 등 많은 장점을 가지고 있다. Moldflow소프트웨어를 활용하여 사출성형 공정을 해석하여 제품의 휨 변형을 최소하기 위한 게이트의 위치를 결정하였으며, 기존의 일반적인 PP재료로 가스사출 성형을 했을 경우 변형이 크게 발생되므로 미네랄이18% 함유된 PP 재료로 변경하여 사출제품의 휨 변형을 최소로 하는 것과 게이트의 위치를 변경하여 핑거링현상이 발생하는 트러블을 제거하는 것을 목적으로 하였다, 또한 가스 사출성형을 수행하였을 경우 원재료가 유입되고 난후 게이트를 기준으로 가스가 유입된 형상을 파악하기 위해 비교분석해 보았다. 본 연구를 통해 제품형상에 따른 두께의 변화와 가스사출성형을 수행하더라도 플라스틱의 재료에 따라 제품의 휨이 발생 될 수 있다는 것과 게이트의 위치가 제품의 트러블에 영향을 미친다는 것을 알 수 있었다.

McG(맥) 주입공법에 의한 지반보강 및 차수효과에 관한 연구 (A Study on the Ground Reinforcement and Impermeable Effect by McG)

  • 천병식;정종주;정창희;도경량;도종남
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2006년도 춘계 학술발표회 논문집
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    • pp.352-361
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    • 2006
  • The grouting method is widely used in construction to reduce permeability and reinforce the ground. If the cement and grout material are not mixed well in the injection tip equipment, an opposite flow and Interception state of the chemical grouting can occur. McG method installs a special grouting device to allow better mixing of the grouting material and prevent backward flow. The block of nozzle also diversify powder rate of cement. YSS that lowers $Na_2O$ and thereby increases durability is developed by gel-forming reaction material. In this study, the seepage state and unconfined compressive strength of the injection material using the special injection tip equipment is tested. The results of laboratory and field tests clearly demonstrate that the strength increases and permeability decreases using the McG method.

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정공 주입층 CuPc 두께 변화에 따른 유기 발광 소자의 발광 특성 (Electroluminescent Properties of Organic Light-emitting Diodes Depending on the Thickness of CuPc Hole-injection Layer)

  • 이정복;김경환;김태완;이원재
    • 한국전기전자재료학회논문지
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    • 제26권12호
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    • pp.899-903
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    • 2013
  • We investigated the luminescence properties of $Alq_3$ in the device structure of ITO/CuPc/TPD/$Alq_3$/Al. The CuPc as a hole-injection material and TPD as hole-transport material. Emission properties were measured by varying a layer thickness of CuPc (0 nm to 50 nm), which is the hole-injection layer. As a result, it was found that the hole injection occurs smoothly when the layer thickness was 20 nm among the thicknesses from 0 nm to 50 nm.

플라스틱의 사출성형조건이 응력완화에 미치는 영향 (The Effect of the Injection Molding Conditions of Plastics on the Stress Relaxation)

  • 정석주;황봉갑
    • 한국안전학회지
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    • 제13권1호
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    • pp.19-25
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    • 1998
  • In this study, proper injection molding condition has been studied through stress relaxation tests in order to experimentally investigate the effect of the condition on softening of mold product, using specimens produced under the different conditions according to the recommendation of resin manufactures. As a result, softening of the specimens was found to be strongly influenced by material melting temperature. The specimen with higher material melting temperature is found to have lower softening. However, softening of the specimen with lower mold temperature has an decrement, compared with other specimens. In particular, specimen with notch is influenced by mold temperature. The softening increase with higher injection speed and pressure. Finally in order to improve softening, material melting temperature, injection speed and injection pressure were found to be increased with low mold temperature.

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HC 분사에 의한 디젤 분진 저감의 제어특성 연구 (A Study on the Control Characteristics for Reduction of Particulate Material by HC Injection)

  • 김병우;허진
    • 전기학회논문지
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    • 제58권5호
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    • pp.968-975
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    • 2009
  • The goals of this research are to understand the regeneration characteristics in diesel particulate filter using the HC injection. This research emphasized on the development of Continuously Regenerating DOC/DPF and HC technology which was the best particulate matters removing technology of current existing technology. This experimental study has been conducted with equipped a Continuously Regenerating DOC/DPF and HC injection on displacement 2.0, 3.3 $\ell$ diesel engine and compared in terms of particulate material and emission. In this study, we could constructed 3 kinds of database according to quantity of temperature to decide the HC injection quantity and develop DOC/DPF ECU algorithm.

PEI계 복합 재료를 이용한 탄자 운반체의 사출 성형 기술 개발에 관한 연구 (Development of Injection Moulding Method of Sabot using Polyetherimide Composite Material)

  • 정태형;이범재;하영욱;이성계
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.269-274
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    • 2001
  • This research covers the development of new technique for composite injection molding of high stiffness Sabot. An analysis of polymer resin is performed by means of making test specimen mold and doing test with accordance of ASTM test guidelines. Structural analysis and simulation of injection molding process are carried out in order not only to estimate but also to predict the characteristics of molding stresses what both product and structure of mold may have. For structural analysis software, Moldflow and LS-dyna are used and universal test machine is utilized for evaluating performance of sabot. Cases of adopting this material to sabot are not announced yet in domestic academic world. In addition to that, materials for polymer-metal mixed injection molding are imported on the whole due to deficient level of domestic technology. Therefore, this new developed injection molding technique using PEI material can make it available to ensure the technology of making mold, injection and design. Finally, this technique may be applicable to another sabot having different radius of warheads from now on.

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