• 제목/요약/키워드: Injection Condition

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사출성형 조건 설정 지원시스템 구축 (Construction of a Support System for Determining the Condition of Injection Molding)

  • 이일랑;김보현;백재용
    • 한국정밀공학회지
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    • 제22권3호
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    • pp.68-77
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    • 2005
  • The set-up of an injection molding process is a ye complicated and time-consuming job because it is required to well determine a lot of variables closely related to products. Thus, the productivity of the set-up process mainly depends on operators' expertise and know-how. To solve the problem mentioned before, this research constructs a support system which helps operators determining the condition of the injection molding easily and systematically. The construction of the support system consists of the following four steps: 1) to determine the control variables which affect the target defect types, 2) to design and implement UI(user interface) using a scenario of set-up process, 3) to design and implement the search algorithms for the initial and optima] condition, and 4) to construct the embedded system which integrates the support system with the operating system of a plastic injection molding machine. The test experiments of some typical products are performed using the embedded system to verify the validity of the support system.

분사조건변환기에 따른 인젝터 성능 분석 시스템 개발 (A Development of Injector Performance Analysis System by Injection Condition Converter)

  • 손일문;이중순
    • 한국분무공학회지
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    • 제11권4호
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    • pp.228-233
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    • 2006
  • There are two types of electric controlled fuel injection system in the gasoline engines of common vehicles. One is fuel return system and the other is fuel returnless system according to the methods of controlling injection pressures. It is important to understand the characteristics of these system in loaming and studying of engine, but it is very difficult without a special equipment in reality. The purpose of this paper is to develop the emulation system that can be compensated with the amount of injection fuel according to various driving conditions, battery voltage, cooling water temperature, and engine speed, may be appeared in real driving, and especially can analyze the difference between the electric signal controlling the amount of injection fuel and its result, and nullity injection duration. With the developed system, we can conveniently set various and completed driving condition and so can acquire the useful information such as non-uniformity rate and mass of injection fuel using waveform analysis and measurement modules. It must be a very useful and sophisticated system to instruct and learn the features and operating states of injection system, and to study f3r improving the performance of it.

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낮은 엔진 부하의 운전조건에서 흡기포트 내 물 분사에 따른 가솔린 직접분사 엔진의 연소 특성 (Combustion Characteristics of Gasoline Direct Injection Engine with Water Injection into Intake Port under Low Engine-Load Operating Condition)

  • 전해강;이경환;최명식;박수한
    • 한국분무공학회지
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    • 제23권2호
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    • pp.96-101
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    • 2018
  • The purpose of this study is to investigate the effect of water injection on combustion characteristics of gasoline direct injection (GDI) engine with turbo-charger under low-load operating condition. The test engine used in this study has four-cylinder and 10.2 of compression ratio. In order to study the effect of water injection ratio on combustion characteristics, the water was injected into the intake port from 10% to 50%, based on fuel injection quantity. From the experiment, it revealed that the water injection induced the improvement of fuel economy because of the advance of spark-timing by the reduction of in-cylinder temperature. In addition, the water injection caused the prolong of extension of the ignition delay and slight increase of burn duration.

성형조건과 수지의 종류에 따른 사출 성형품의 성형 수축 (Shrinkage in Injection molded Part for Operational Conditions and Resins)

  • 모정혁;김현진;류민영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.363-370
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    • 2003
  • Shrinkage of injection molded parts is different form operational conditions of injection molding such as injection temperature, injection pressure and mold temperature, and mold design such as gate size. It is also various for different resins which have crystalline structure or not. In this study part shrinkage was investigated for various operational condition and resins; PBT for crystalline polymer, and PC and PMMA for amorphous polymer was used in experiment. Crystalline polymer shows higher part shrinkage by about three times than amorphous polymer. Part shrinkage increased as injection temperature and mold temperature increased and injection pressure decreased. Part shrinkage decreased as gate size increased since the pressure delivery is mush easier for large gate size. Part shrinkage according to the gate location was that the position in the part with close to the gate showed large shrinkage and this phenomenon might be occurred by residual stress.

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다공 노즐에서 분사조건이 디젤 연료의 미립화 특성에 미치는 영향 (Effect of Injection Condition on the Diesel. Fuel Atomization in a Multi-Hole Nozzle)

  • 서현규;김지원;이창식
    • 한국분무공학회지
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    • 제14권1호
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    • pp.8-14
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    • 2009
  • This paper present the diesel fuel spray evolution and atomization performance in a multi-hole nozzle in terms of injection rate, spray evolutions, and mean diameter and velocity of droplets in a compression ignition engine. In order to study the effect of split injection on the diesel fuel spray and atomization characteristic in a multi-hole nozzle, the test nozzle that has two-row small orifice with 0.2 mm interval was used. The time based fuel injection rate characteristics was analyzed from the pressure variation generated in a measuring tube. The spray characteristics of a multi-hole nozzle were visualized and measured by spray visualization system and phase Doppler particle analyzer (PDPA) system. It was revealed that the total injected fuel quantities of split injection are smaller than those of single injection condition. In case of injection rate characteristics, the split injection is a little lower than single injection and the peak value of second injection rate is lower than single injection. The spray velocity of split injection is also lower because of short energizing duration and small injection mass. It can not observe the improvement of droplet atomization due to the split injection, however, it enhances the droplet distributions at the early stage of fuel injection.

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Effect of the Intake Valve Opening Timings and Fuel Injection Pressures on the Exhaust Emission Characteristics of a Gasoline Engine at Part Load Condition

  • Lee, Hyung-Min;Jeong, Yeon-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • 제35권3호
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    • pp.317-322
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    • 2011
  • This work has investigated the exhaust emissions such as Total Hydrocarbon (THC), Nitrogen Oxides(NOx), and Particulate Matter (PM) characteristics emitted from the tail-pipe of a continuously variable valve timing (CVVT) gasoline-fueled engine with different intake valve opening timings and injection pressures at the part load condition. Valve overlap period was varied from $40^{\circ}CA$ to $10^{\circ}CA$ and fuel injection pressure was increased from 3.5 bar to 5.0 bar. THC and NOx emissions decreased as intake valve opening timing was advanced regardless of fuel injection pressure. When the fuel was injected with the condition of 5.0 bar at all of valve overlap ranges, THC levels were reduced by 55%. NOx concentrations were diminished about 75% as valve overlap increased. PM size distributions were analyzed as bi-modal type of the nucleation and accumulation mode. Comparing with fuel injection pressures, PM emission levels were decreased at high pressure injection of 5.0 bar condition.

과급을 이용한 저온 디젤 연소의 운전영역 확장 및 배기 배출물 저감 (Expansion of Operating Range and Reduction of Engine out Emission in Low Temperature Diesel Combustion with Boosting)

  • 심의준;한상욱;장진영;박정서;배충식
    • 한국자동차공학회논문집
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    • 제17권5호
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    • pp.31-38
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    • 2009
  • Supercharging system was adopted to investigate the influence of boost pressure on operating range and exhaust emissions by using a supercharger at low temperature diesel combustion (LTC) condition in a 5-cylinder 2.7 L direct injection diesel engine. The experimental parameters such as injection quantity, injection timing, injection pressure and exhaust gas recirculation (EGR) rate were varied to find maximum operating range in LTC condition. As a result of adopting increased boost pressure in LTC, wider operating range was achieved compared with naturally aspirated condition due to increased mixing intensity. Increased boost pressure resulted in lower hydrocarbon (HC) and carbon monoxide (CO) emissions due to increased swirl rate and mixing intensity, which induced complete combustion. Moreover, increased boost pressure in LTC resulted in much lower soot emissions compared with high speed direct injection (HSDI) condition.

반응고 다이캐스팅공정에서 사출조건이 액상편석에 미치는 영향 (The effect of the injection condition on liquid segregation in semi-solid die casting process)

  • 신현기;서판기;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.70-73
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    • 2003
  • Semi-solid processing is now becoming of great interest for the production of various parts by pressure die casting. Many advantages are associated with this forming process at the condition that the forming operation is performed under appropriate conditions in terms of alloy microstructure, injection velocity and pressure. In this study, to look into the relation along them, the experiment of semi-solid die casting has been peformed with various condition of injection, and investigated their microstrucure and solid fraction

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성대주입에 의한 성대수술 -수술수기 및 주입물질을 중심으로- (Phonosurgical Vocal Fold Injection)

  • 최홍식;김성수
    • 대한후두음성언어의학회지
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    • 제12권1호
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    • pp.5-10
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    • 2001
  • 성대 내 주입에 의한 음성수술은 적절한 접근방법을 통해 적절한 주입물을 선택한다면 여러가지 음성장애에 대한 매우 우수한 치료중의 하나이다. 자가지방이 성대내주입술과 내시경적 성대내주입술은 최근에 개발된 수술방법이다. 성대 내 주입물질을 다룰 때 반드시 세심한 주의를 기울여야하고, 환자의 요구에 맞게 환자의 현 상태에 가장 적합한 주입물을 선택하도록 하여야 하며, 시술 시에는 주입하려고 하는 정확한 위치에 주입하여야 한다.

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점탄성 효과를 가진 사출 유동에 관한 연구 (A Study on the Injection Flow with Viscoelastic Effect)

  • 전언찬;박정우;김수용;이철장;안광우
    • 한국기계가공학회지
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    • 제7권3호
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    • pp.25-29
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    • 2008
  • In this paper, we design internal space in plunger-type low pressure vacuum injection molding machine from numerical study. And we study characteristic of viscoelastic flow for searching injection molding condition. Then the flow analysis was performed using the CAE S/W. The result shows optimal value of nozzle and hole in injection chamber. And we investigated qualitatively relationship between injection pressure and injection mass flow with variable shear rate

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