Construction of a Support System for Determining the Condition of Injection Molding

사출성형 조건 설정 지원시스템 구축

  • 이일랑 (한국생산기술연구원 지능형생산정보팀) ;
  • 김보현 (한국생산기술연구원 지능형생산정보팀) ;
  • 백재용 (한국생산기술연구원 지능형생산정보팀)
  • Published : 2005.03.01

Abstract

The set-up of an injection molding process is a ye complicated and time-consuming job because it is required to well determine a lot of variables closely related to products. Thus, the productivity of the set-up process mainly depends on operators' expertise and know-how. To solve the problem mentioned before, this research constructs a support system which helps operators determining the condition of the injection molding easily and systematically. The construction of the support system consists of the following four steps: 1) to determine the control variables which affect the target defect types, 2) to design and implement UI(user interface) using a scenario of set-up process, 3) to design and implement the search algorithms for the initial and optima] condition, and 4) to construct the embedded system which integrates the support system with the operating system of a plastic injection molding machine. The test experiments of some typical products are performed using the embedded system to verify the validity of the support system.

Keywords

References

  1. Kumar, Amit., Ghoshdastidar, P. S., Muju, M. K., 'Computer Simulation of Transport Processes during Injection Mold Filling and Optimization of the Molding Condition,' Journal of Materials Processing Technology, Vol. 120, pp. 438-449, 2002 https://doi.org/10.1016/S0924-0136(01)01211-0
  2. Yokoi, H., Masuda, N., Hitsuhata, H., 'Visualization Analysis of Flow Front Behavior during Filling Process of Injection Mold Cavity by Two Axis Tracking System,' Journal of Materials Processing Technology, Vol. 130, pp. 328-333, 2002 https://doi.org/10.1016/S0924-0136(02)00742-2
  3. Yang, Sang Sik, Kwon, Tai Hun, 'Deformation Analysis of Injection Molded Articles due to In-mold Residual Stress and Subsequent Cooling after Ejection,' Journal of The Korean Society of Mechanical Engineers, Vol. 26, No.2, pp. 340-348, 2002 https://doi.org/10.3795/KSME-A.2002.26.2.340
  4. Kim, Jong Sun, Yoon, Kyung Hwan, 'A Study on the Prediction of Thermally-Induced Residual Stress and Birefringence in Quenched Polystyrene Plate Including Free Volume Theory,' Journal of The Korean Society of Mechanical Engineers, Vol. 27, No. I, pp. 77-87,2003 https://doi.org/10.3795/KSME-A.2003.27.1.077
  5. Yoo, Joong Hak, Kim, Hei song, 'The Effects of Injection Molding Conditions of Polypropylene on the Linear Shrinkage and Weight of molded Parts,' Journal of The Korean Society of Mechanical Engineers, Vol. 19, No.2, pp. 322-329, 1995
  6. Jo, Y. M., Kwon, O. J., Yoo, Y. J., Kim, J. D., 'A Study of Estimation of Filling Phase Condition in Injection Molding Process,' Journal of The Korean Society of Precision Engineering, Vol. 12, No.3, pp. 110-118, 1995
  7. Kang, S. N., Huh, Y. J., Cho, H. C., 'A Study on Intelligent Generator of Optimal Process Condition to Avoid Short Shot,' Journal of The Korean Society of Precision Engineering, Spring Conferences, pp. 402-405, 2001
  8. Kim, B. G., Min, B. H., 'A Study of Warpage of Bobbin Molded by Injection Molding Process,' Journal of The Korean Society of Precision Engineering, Spring Conferences, pp. 811-814,2001
  9. Kim, Jong Hun, Lee, Jong Soo, Cha, Sung Woon, 'The Optimization of Injection Molding System Using Axiomatic Approach,' Journal of The Korean Society of Mechanical Engineers, Vol. 27, No.6, pp. 1020-1027,2003 https://doi.org/10.3795/KSME-A.2003.27.6.1020
  10. Shelesh-Nezhad, K., Siores, E., 'An Intelligent System for Plastic Injection Molding Process Design,' Journal of Materials Processing Technology, Vol. 63 pp. 458-462, 1997 https://doi.org/10.1016/S0924-0136(96)02664-7
  11. Lau, H.C.W., Wong, T. T., Pun, K. E, 'Neural-Fuzzy Modeling of Plastic Injection Molding Machine for Intelligent Control,' Expert Systems with Applications, Vol. 17, pp. 33-43, 1999 https://doi.org/10.1016/S0957-4174(99)00019-6
  12. Kenig, S., Ben-David, A., Orner, M., Sadeh, A., 'Control of Properties in Injection Molding by Neural Networks,' Engineering Applications of Artificial Intelligence, Vol. 14, pp. 819-823, 2001 https://doi.org/10.1016/S0952-1976(02)00006-4
  13. Bozdana, A. T., Eyercioglu, O., 'Development of an Expert System for the Determination of Injection Molding Parameters of Thermoplastic Materials : EX-PIMM,' Journal of Materials Processing Technology, Vol. 128, pp, 113-122,2002 https://doi.org/10.1016/S0924-0136(02)00436-3
  14. Kang, I. H., Cho, Y. S., Park, H. S., 'Study on Image Processing Technique for Injection of Injected E.V.A Midsole,' Journal of The Korean Society of Precision Engineering, Fall Conferences, pp. 269-272,2001
  15. 'Injection Molding Process Technology,' Korea Institute of Industrial Technology