• 제목/요약/키워드: Injection Analysis

검색결과 3,031건 처리시간 0.031초

Numerical Analysis of the Chemical Injection Characteristics Using a Low Reynolds Number Turbulence Model

  • Chang, Byong-Hoon;Chang Kyu;Park, Han-Rim
    • 에너지공학
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    • 제8권1호
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    • pp.110-118
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    • 1999
  • In order to protect the nuclear reactor coolant system from corrosion, lithium is injected into the coolant from the chemical injection tank. The present study investigates the chemical injection characteristics of the injection tank using a low Reynolds number turbulence model. Laminar flow analysis showed very little diffusion of the jet and gave incorrect flow and concentration fields. A disk located near the inlet of the injection tank was effective in mixing the chemical additives in the top portion of the tank, and significant reduction in injection time was obtained.

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증발디젤분무의 혼합기 형성과정에 대한 열역학적 접근 (Thermodynamic Approach to the Mixture Formation Process of Evaporative Diesel Spray)

  • 염정국
    • 대한기계학회논문집B
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    • 제33권3호
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    • pp.201-206
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    • 2009
  • The focus of this work is placed on the analysis of the mixture formation process under the evaporative diesel-free spray conditions. In order to examine homogeneity of mixture within the vapor phase region of the injected spray, image analysis was carried out based on the entropy of statistical thermodynamics. As an experimental parameter, the injection pressure and ambient gas density were selected, and effects of the injection pressure and density variation of ambient gas on the mixture formation process in the evaporative diesel spray were investigated. In the case of application of the thermodynamic entropy analysis to evaporative diesel spray, the value of the dimensionless entropy always increases with increase in time from injection start. Consequently, the dimensionless entropy in the case of the higher injection pressure is higher than that of lower injection pressure during initial injection period.

MoldFlow를 이용한 신발 사출금형 러너부 형상 최적화 (Shoemoulds Runner Shape Optimization using MoldFlow)

  • 류미라;서영백;문병주;박흥식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1483-1486
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    • 2003
  • Injection mold is a manufacturing process used to produce the various parts of complicated shape at a low cost. Many factors such as, section shape, resin and mold temperature, filling time, etc, affect on the quality of injection part during injection molding process. The precent study, was carried out the shrinkage analysis of shoes injection mold to optimize runner shape based on filling and packing pressure with MoldFlow. Taguchi design and analysis of variance are used to optimize injection mold design.

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효과적인 웰드라인 제어를 위한 사출성형 유동해석 (Flow Analysis for an Effective Weld Line Control in Injection Molding)

  • 김현필;김용조
    • 한국공작기계학회논문집
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    • 제10권2호
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    • pp.64-72
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    • 2001
  • Weld line is one of serious troubles which are observed in a plastic part manufactured by a injection molding process. This is caused by many process factors, which are molding pressure, temperature, velocity, location of a injection gate, mold geometry and material properties. investigation on the effects of these process factors to the appearance of a weld line was carried out using a finite element method. Filling and packing analyses were carried out by modifying both the configuration of the injection gates and cavity thickness. Proper locations of the injection gates could be determined by considering molding pressure, temperature, velocity and frozen layer, and whereby the weld line was controled. In order to make a weak appearance of the weld line, flow velocity and flow front in a cavity were also investigated by modifying a cavity thickness. As a result, flow front was extended around the corner in the cavity by changing the flow velocity and hence the appearance of the weld line was much weakened.

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CAE 해석을 이용한 오토바이 리어카울 사출성형에 관한 연구 (A study on the motorcycle lear cowl injection molding by CAE analysis)

  • 성시명;정상준
    • Design & Manufacturing
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    • 제13권4호
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    • pp.34-39
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    • 2019
  • In this paper, in order to improve the formability and quality of the injection molded parts in the molds for molding the motorcycle rear cowl injection molded parts with different volumes at the same time, the flow of the molded parts is changed through the injection molding CAE analysis by changing the gate position, runner size and position. It is to find the optimum gate position, the diameter of the runner and the position where the balance is equal. The molded article formed by the optimization resulted in the uniformity of the molten resin at the same time at the corner of the product, thereby maintaining the flow balance favorable for mass production at lower injection pressure.

분말사출성형 충전공정에 대한 수치모사 모델 (Modeling of Numerical Simulation in Powder Injection Molding Filling Process)

  • 권태현;강태곤
    • 한국분말재료학회지
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    • 제9권4호
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    • pp.245-250
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    • 2002
  • In this paper we presented numerical method for the simulation of powder injection molding filling process, which is one of the key processes in powder injection molding. Rheological properties of powder binder mixture such as slip phenomena and yield stress were introduced into the numerical analysis model of powder injection molding filling simulation. Numerical model can be classified into two types. One is 2.5D model which can be introduced to a arbitrary thin geometry and the other is full 3D model which can be applied to a general 3D shape. For 2.5D model we showed the validity of our CAE system with several verification examples. Finally we suggested flow analysis model for 3D powder injection molding filling simulation.

실험계획법을 이용한 대형 사출물의 사출성형 해석과 검증에 관한 연구 (A Study on Injection Molding Analysis and Validation of Large Injection-Molded Body Using Design of Experiment)

  • 이형수;이희관;양균의
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.109-114
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    • 2005
  • The large injection molded parts technology such as instrument panel, front and rear bumper are presented for a precision molding. Some lead time and cost are required to product these part from design to mass product. Recently, CAE is widely used in product design, mold design and analysis of molding conditions to reduce time and cost. The optimal molding conditions can be obtained by DOE(Design of Experiment). The optimal design applications with CAE and DOE have been used in small molded parts. However, application to the large molded body is not reported. In this paper, optimization of injection molding process is studied for quality control in mass production of automobile bumper. Mold temperature difference is chosen through robust design of injection molding process, the molding process being optimized in term of shrinkage and deflection. The optimal conditions through DOE are validated by using injection molding analysis.

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In-Plane형 마이크로니들의 미세사출공정해석 ([ μ ]-Injection Molding Process Analysis for In-Plane Microneedle)

  • 강정진;허영무;정태성;이성희
    • 소성∙가공
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    • 제14권6호
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    • pp.491-495
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    • 2005
  • Micro injection molding analysis for microneedle fabrication was performed in the present study. The dimensions of width and thickness for in-plane microneedle are $600{\mu}m$, $500{\mu}m$, respectively. A delivery system based on guidelines for traditional injection molding was designed for four-cavities molding system. To investigate the effects of processing conditions in the mirconeedle fabrication, injection molding analysis using commercial code was performed. It was shown that the total injection time has a significant effect on the fabrication of in-plane microneedles.

플라스틱 마이크로니들의 미세사출성형공정에 대한해석 (Analysis of Micro Injection Molding Process for Polymeric Microneedle Fabrication)

  • 이성희;강정진;허영무;정태성
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.55-59
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    • 2005
  • Micro injection molding analysis for microneedle fabrication was performed in the present study. The dimensions of width and thickness for microneedle are 600um, 500um, respectively. A delivery system based on guidelines for traditional injection molding was designed for four-cavities molding system. To investigate the effects of processing conditions in the mirconeedle fabrication, injection molding analysis using commercial code was performed. It was shown that the total injection time has a significant effect on the fabrication of microneedles.

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유한요소해석을 이용한 인라인스케이트 프레임의 사출성형해석 및 구조해석에 관한 연구 (Injection Molding and Structure Analysis of Inline Skate Frames Using FEA)

  • 박철우
    • 대한기계학회논문집A
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    • 제35권11호
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    • pp.1507-1514
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    • 2011
  • 플라스틱 재료를 사용한 가공법 중에서 가장 보편적인 가공법이 사출성형이다. 오늘날에는 플라스틱 재료의 활용도는 지속적으로 증가하고 있으며, 신소재 등의 개발로 그 적용범위 또한 확대되고 있다. 인라인 스케이트는 4 가지 구성품으로 이루어진다. 그 4 가지 구성품은 부츠, 프레임, 휠, 브레이크로써 프레임이 가장 중요한 부품이다. 사출 재질에 변화에 따른 사출 성형성을 알아보았다. 런너와 게이트의 치수 변화에 따른 제품의 사출 성형성을 알아보았다. 본 연구에서는 Moldflow를 이용해서 사출성형 해석을 수행하였다. ANSYS를 이용해서 구조해석을 수행하였다.