• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.19 no.11
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• pp.1151-1157
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• 2009

Ensuring both product quality and reducing material cost are important issue for the design of the piping system of an air conditioner outdoor unit. This paper describes a shape optimization that achieves mass reduction of an air conditioner piping system while satisfying two design constraints on resonance avoidance and the maximum stress in the pipes. In order to obtain optimized design results with various analysis fields considered simultaneously, an automated multidisciplinary analysis system was constructed using PIAnO v.2.4, a commercial process integration and design optimization(PIDO) tool. As the first step of the automated analysis system, a finite element model is automatically generated corresponding to the specified shape of the pipes using a morphing technique included in HyperMesh. Then, the performance indices representing various design requirements (e.g. natural frequency, maximum stress and pipe mass) are obtained from the finite element analyses using appropriate computer-aided engineering(CAE) tools. A sequential approximate optimization(SAO) method was employed to effectively obtain the optimum design. As a result, the pipe mass was reduced by 18 % compared with that of an initial design while all the constraints were satisfied.

• Transactions of Materials Processing
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• v.24 no.3
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• pp.187-193
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• 2015

The objective of the current study is to determine cross-sectional profile of intermediate dies in order to improve the plastic strain homogeneity which directly affects not only the dimensional accuracy but also the mechanical properties of final product by redesigning the intermediate dies using the conventional electric field analysis (EFA) method. Initially, the multi-pass shape wire drawing was designed by using the equivalent potential lines from EFA. The area reduction ratio was calculated from the number of passes in multi-pass shape wire drawing but constrained by the capacity of the drawing machine and the drawing force. In order to compensate for a concentration of strain in a region of the cross section of the wire, the process for multi pass wire drawing from initial round material to an intermediate die was redesigned again using the electric field analysis. Both drawing process designs were simulated by the finite element method in which the strain distribution and standard deviation plastic strain of the cross section of drawn wires were examined.

• Journal of Applied Reliability
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• v.17 no.4
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• pp.355-361
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• 2017

Purpose: The purpose of this research is to establish the life test method for ceramic heater and identify the failure mechanisms. Methods: We do accelerated life test in the condition of thermal shock and failure analysis for failed samples. Conclusion: The main failure mechanisms of ceramic heater are identified as overstress failure mechanisms as results of failure analysis and the shape parameters of weibull distribution by accelerated life test are identified as 0.8, 1.2 and 0.4 each at $400^{\circ}C$, $600^{\circ}C$ and $900^{\circ}C$. At $900^{\circ}C$, the shape parameter 0.4 means that It is exactly initial failure caused that the stress exceeds the strength of ceramic heater highly and the shape parameters 0.8, 1.2 at $400^{\circ}C$, $600^{\circ}C$ means that the shape parameters are around 1.0 so that the main failure mechanism is overstress failure which is same result as failure analysis. It means that the appropriate life test method for ceramic heater is reliability qualification test method rather than accelerated life test.

• Tribology and Lubricants
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• v.37 no.6
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• pp.224-231
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• 2021

Recently, the waterproofing performance of high-voltage connectors in automotive vehicles has attracted increased interest. In this study, an optimal cross-sectional shape was derived to obtain uniform contact pressure and strain by considering stress relaxation problems caused by initial tension when mounting a seal. A high strain of 52.1 was distributed in the round region, owing to excessive initial tension. The finite element method (FEM) analysis indicated that the strain corresponding to the optimal initial tensile was 11. We adopted six design factors to optimize the seal cross-section and three factors as the main design factors. An orthogonal arrangement table was prepared using Minitab. FEM analyses of 16 study models were conducted to determine the optimized model. The contact pressure of the optimization model is the most evenly distributed while satisfying the waterproof performance of 0.47 MPa. Compared to the initial model, the difference in strain decreases from 35.5% to 19.6%. Finally, the derived cross-sectional shape can reduce the strain of the round region by 33.8% and the differences in the contact pressure at the upper and lower surfaces by 42% and 76%, respectively.

• Journal of the Architectural Institute of Korea Structure & Construction
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• v.34 no.5
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• pp.3-11
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• 2018

Since the tensegrity structure is flexible and variable, the study on the mobility to the tensegrity has been conducted. However, it is difficult to apply the tensegrity to the architecture field due to several limits. This paper describes the methodology for the analysis of the shape change process of single prism tensegrity structure as an initial study. To apply the tensegrity structure to the architectural field, the assemblage and mathematical formulation procedures of the single prism tensegrity structures are carried out. And single prism tensegrity are presented to the computational strategies for simulate the shape change of those structures. Next, the investigation of structural behaviors through various cases of target displacements is described. Also, the summary of these methods in algorithms is illustrated. As a result it is confirmed that the single prism tensegrity structure model converges 99% on average to a given target node by using the proposed algorithm. Therefore, it is confirmed that the proposed algorithm and program are suitable for shape change analysis of single prism tensegrity structure model.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.03a
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• pp.58-61
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• 1998

Anisotropy is closely related to the formability of sheet metal and should be considered carefully for more realistic analysis of actual sheet metal forming operations. In order to better describe anisotropic plastic properties of aluminum alloy sheets, a planar anisotropic yield function which accounts for the anisotropy of uniaxial yield stresses and strain rate ratios simultaneously was proposed recently[1]. This yield function was used in the finite element simulations of cup drawing tests for an aluminum alloy 2008-T4. Isotropic hardening with a fixed initial back stress based on experimental tensile and compressive test results was assumed in the simulation. The computation results were in very good agreement with the experimental results. It was shown that the initial back stress as well as the yield surface shape have a large influence on the prediction of the cup height profile.

• Proceedings of the Korea Concrete Institute Conference
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• 1997.10a
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• pp.157-165
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• 1997

In this experiment, there is a purpose to analysis the relationship of feature of compressive strength after fixing of remarkable element under the condition of initial curing temperature. According to this experiment, we get to the fallow result. In case of highest curing temperature, 3-day-strength become high but last revelation of strength become low among the condition of initial curing temperature, the highest curing temperature have an effect on revelation of strength by the application of cumulative temperature, we can get the shape of revelation of strength.

• Journal of Ocean Engineering and Technology
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• v.19 no.3
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• pp.59-65
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• 2005

In today's industry, the butterfly valve has been used to control a flow effectively. However, it is difficult to have the existing structural optimization using field analysis from CFD to structure analysis when the structure is influenced by fluid. Therefore, an initial model of this study is to evaluate the stability of the valve using FEM and CFD. And, it selected variable using initial analysis results. Also, it accomplished the shape optimization design using the orthogonal arrangement and characteristic function. Research result, a few experiments showed the optimal results of there dimensional structures to be multi-objective.

• Journal of Institute of Convergence Technology
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• v.1 no.1
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• pp.24-28
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• 2011

The purposes of this study are predictions of the changes in the section geometry and determination of the initial cross section so that opposite side in height direction is exactly parallel after coiling process. Finite element analysis is carried out for the calculation of the sectional changes for mold spring item. Analysis results reveal that the slope of the top and bottom sides varies in the range of 5 to 8 degrees and the amount depends on the dimension of the outer diameter. The slopes of the sides should be defined first among design variables.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2006.04a
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• pp.623-630
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• 2006

In this paper, a geometric nonlinear analysis procedure of beam-column element including multi-noded cable element is presented. For this, first a stiffness matrix about beam-column element which considers the second effect of initial force supposing the curved shape at each time step with Hermitian polynomials as the shape function is derived and second, tangent stiffness matrix about multi-noded cable element being too. To verify geometric nonlinearity of this newly developed multi-noded cable-truss element, IPS(Innovative Prestressed Support) system using this theory is analysed by geometric nonlinear method and the results are compared with those by linear analysis.