• Title/Summary/Keyword: Inertial load test equipment

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A study on structural integrity and dynamic characteristic of inertial load test equipment for performance test of railway vehicle propulsion control system (철도차량 추진제어장치 성능시험을 위한 관성부하 시험설비의 구조안전성 및 동특성 평가 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Lee, Sang-Hoon;Lee, Dae-Bong
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1389-1394
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    • 2010
  • This paper describes the evaluation of structural integrity and dynamic characteristic of inertial load test equipments for performance test of railway vehicle propulsion control system. The propulsion control system of railway vehicle has to be confirmed of safety and reliability prior to it's application. Therefore, inertial load test equipments were designed through theoretical equation for performance test of propulsion control system. The structural analysis of inertial load test equipments was conducted using Ansys v11.0 and it's dynamic characteristic was evaluated the designed using Adams. The results showed that the structural integrity of inertial load test equipment was satisfied with a safety factor of 10.2. Also, the structural stability was proved by maximum dynamic displacement of 0.82mm.

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A Study on Structural Integrity and Dynamic Characteristic of Inertial Load Test Equipment for Performance Test of Railway Vehicle Propulsion Control System (철도차량 추진제어장치 성능시험을 위한 관성부하 시험설비의 구조안전성 및 동특성 평가 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Lee, Sang-Hoon;Lee, Dae-Bong
    • Journal of the Korean Society for Railway
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    • v.13 no.4
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    • pp.363-370
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    • 2010
  • This paper describes the evaluation of structural integrity and dynamic characteristic of inertial load test equipments for performance test of railway vehicle propulsion control system. The propulsion control system of railway vehicle has to be confirmed of safety and reliability prior to its application. Therefore, inertial load test equipments were designed through theoretical equation for performance test of propulsion control system. The structural analysis of inertial load test equipments was conducted using Ansys v11.0 and the dynamic characteristic was evaluated using Adams. The results showed that the structural integrity of inertial load test equipment was satisfied with a safety factor of 10.2 on the bearing part under combined load. Also, the structural stability of flywheel according to dynamic simulation was secured by the maximum oscillation displacement within 0.83mm.

A Study on Power loading Experiment & Performance Analysis for Dynamic Transient Effect of a Turbo-shaft Engine with Free Power Turbine (분리 축 가스 터빈 엔진의 동역학적 천이 효과를 고려한 성능 해석 및 부하 인가 시험에 관한 연구)

  • Kim Gyoung-du;Yang Soo-seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.3
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    • pp.17-26
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    • 2004
  • In this paper, power transmission systems converts the shaft power of a Turbo-shaft Engine with Free Power Turbine into the generator power and be composed of a method being supplied in the thrust motor driving a propellers. Being used this, Gas turbine engine works to flat rating about 110 kw (147 shp) that the thrust motor be extremely supplied from the engine of 317shp. In this test equipment, the engine is installed with the flywheel being able to the damping function when happen to the varying load between gas turbine engine output-shaft and generator. Then if the flywheel of inertial moment be not considered, the generator and motor not get the required power from the engine for raising the load. Also it is certified that the engine works the abnormal operation. Hence the flywheel of inertial moment is determined the required range to do the performance analysis with the dynamic transient from the given and tested engine data. This system is able to get the required power after a mounting test with the redesigned flywheel.

Validation of Actuator Gearbox Accelerated Test Method Using Multi-Body Dynamics Simulation (다물체 동역학 시뮬레이션을 이용한 작동기용 기어박스 가속시험법 검증)

  • Donggun Lee;Sanggon Moon;Young-Jun Park;Woo-Ram Shim;Sung-Bo Shim;Su-Chul Kim
    • Journal of Drive and Control
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    • v.21 no.1
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    • pp.22-30
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    • 2024
  • Gearboxes designed for reciprocating motion operating mechanisms operate under conditions where both the load and speed undergo continuous variations. When conducting durability tests on gearboxes designed for such applications, operating the target gearbox under conditions similar to the intended usage is essential. The gearbox must be operated for the required number of cycles to validate its durability under conditions mirroring its intended usage. This study devised an accelerated test method for gearboxes, which reduces operating angles and operational strokes. The reliability of the accelerated test was verified by comparing the stresses imposed on the gears under general and acceleration conditions through multi-body dynamic simulations. The results confirmed that the maximum contact stress levels under normal and accelerated conditions were within a 0.1% error range, indicating a minimal difference in the gear damage rates. However, a difference in the maximum contact stress results between the normal and accelerated conditions was observed when inertial forces acted on the output shaft due to the operational acceleration of the gearbox. Therefore, when conducting this acceleration test, caution should be exercised to ensure that the operational load on the gearbox, which affects inertia, does not significantly deviate from the conditions observed under normal operating conditions.