• Title/Summary/Keyword: Industrial furnace

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Fabrication of Nanocomposite Powders by Sonochemical Method

  • Hayashi, Yamato;Sekino, Tohru;Niihara, Koichi
    • Journal of Powder Materials
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    • v.8 no.3
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    • pp.207-209
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    • 2001
  • Nano particles have recently been a major research interest, motivated by their unusual physical and chemical properties. Such particles can be synthesized using physical and chemical methods. The physical methods need expensive installation like vacuum induction furnace, whereas in chemical methods the process in generally very simple and low cost. In this study, simple and new fabrication process by using ultrasound was investigated to prepare the nano-sized metal particles on various powders at room temperature.

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A Case Study on the Human Error Analysis for the Prevention of Converter Furnace Accidents (전로사고 예방을 위한 인적오류 분석)

  • Shin, Woonchul;Kwon, Jun Hyuk;Park, Jae Hee
    • Journal of the Korea Safety Management & Science
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    • v.16 no.3
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    • pp.195-200
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    • 2014
  • Occupational fatal injury rate per 10,000 population of Korea is still higher among the OECD member countries. To prevent fatal injuries, the causes of accidents including human error should be analyzed and then appropriate countermeasures should be established. There was an severe converter furnace accident resulting in five people death by chocking in 2013. Although the accident type of the furnace accident was suffocation, many safety problems were included before reaching the death of suffocation. If the safety problems are reviewed throughly, the alternative measures based on the review would be very useful in preventing similar accidents. In this study, we investigated the converter furnace accident by using human error analysis and accident scenario analysis. As a result, it was found that the accident was caused by some human errors, inappropriate task sequence and lack of control in coordinating work by several subordinating companies. From the review of this case, the followings are suggested: First, systematic human error analysis should be included in the investigation of fatal injury accidents. Second, multi man-machine accident scenario analyis is useful in most of coordinating work. Third, the more provision of information on system state will lessen human errors. Fourth, the coordinating control in safety should be performed in the work conducting by several different companies.

A study on the Combustion Control System and Thermal Efficiency (연소제어시스템과 열효율 향상 방안에 관한 연구)

  • Zhang, Yong-Nam;Park, Soo-Hong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.5 no.6
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    • pp.645-650
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    • 2010
  • In this research, the problem of combustion and its system in Hyundai Heavy Industries and Sachuan Unison will be analyzed in order to provide some methods of thermal efficiency improvement and help to make a positive influence on fuel savings and their productivity. In forging industries, in order to improve the material properties of the industrial heating elements which are being used, depending on different operation conditions of system equipment and combustion systems, fuel consumption and material properties can get a profound influence. Thus, analyzing about combustion system characteristics of 100 tons heating furnace and heat treatment furnace which are in operation in Hyundai Heavy Industry will be done. In usual, air-fuel ratio is proper for capacity of burner installed in each heating device, otherwise burner gets an automatic turn down ratio. It has a profound influence on heating performance and precision of temperature because it is the fixed characteristics of every industrial furnace. Even if there are some methods to improve the heating performance of a furnace installed with a large capacity burner, it is very difficult to obtain the precision of temperature in maintenance interval. Based on this, performance of burner can be drove to best by improving combustion system. Proper Combustion characteristic for each heating interval was analyzed in heating furnace in Hyundai Heavy Industry. A project plan for improving fuel savings and increasing precision of temperature was presented in this research.

Properties of Concrete for Industrial Floor using Mineral Admixtures (혼화재를 사용한 산업용 바닥 콘크리트의 물성 검토)

  • Kim, Yong-Ro;Gong, Min-Ho;Park, Jong-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.1
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    • pp.17-24
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    • 2016
  • Recently, exposed concrete by machinery trowel is generally used in industrial floor such as warehouse. Also, concrete using only the cement has been mainly used except mineral admixture in order to secure surface abrasion resistance. However, in hot weather construction, it is causing a serious problem such as workability inhibition of trowel using only ordinary portland cement. Due to this, it was investigated the effect of application of fly-ash and ground granulated blast furnace slag on properties and abrasion resistance of concrete for industrial floor in this study. The result of this study, it was confirmed that fly-ash and ground granulated blast furnace slag can be used in concrete for industrial floor without affecting significantly the properties of concrete.

Field Demonstration of the Distribution STATCON-Engineering (배전용 STATCON 설치사례-엔지니어링)

  • Han, Y.S.;Yoo, I.D.;Choi, J.Y.;Hong, S.W.;Lee, H.S.;Jeon, Y.S.
    • Proceedings of the KIEE Conference
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    • 1999.07f
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    • pp.2575-2577
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    • 1999
  • This paper describes the engineering process for analyzing the simulation result and deciding the site in which Distribution STATCON operates more effectively. For this purpose the modeling method of industrial loads, equipments and STATCON was represented. Models of motor, furnace and so on are presented for the modeling of industrial loads. The distribution system models include the parameters of the distribution line and transformer. The models of PESS(Power Electronics Subsystem), controllers and maginetics are consist of STATCON model.

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A Study on Unburned Refractory for Ladle -Especially for Sling mass- (부소성 Ladle용 내화물에 관한 연구 -Sling mass의 특성을 중심으로-)

  • 박금철;한문희
    • Journal of the Korean Ceramic Society
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    • v.15 no.4
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    • pp.213-223
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    • 1978
  • The purpsoe of this study was to produce domestic stamping materials; sling mass which could be used as unburned refractory for iron melt'ladle. Batch compositions were based on Belgian Ladelite; mineral compositions were composed of 84 wt% of quartz and 16 wt% of clay, and particle sizes were divided into 12 wt% of 1410/297㎛, 18wt% 297/149㎛, 20wt% of 149/74㎛, 11wt% 74/44㎛ and 39wt% 44㎛ under. The effect of variable batch compositions were also investigated such as substitution of pyrophylite or industrial grade alumina for quartz and of zircon for portion of quartz and clay, increase of clay and addition on sericite. Samples were pressed at 100kg/㎠ with 7.4wt% of water or 7.4wt% of 4 wt% PVA solution. Dried and Fired properties of samples such as linear shrinkage, apparent porosity, modulus of rupture, refractoriness and corrosion resistance to blast furnace slag were investigated. The results are summarized as follows. 1. Dried samples are shrinked, but fired at 700-1400℃ expanded. Samples fired at 700-1000℃ and 1200-1400℃ tended to expand with incresing of firing temperature, but fired at 1000-1200℃ tended to shrink with increase of firing temperature. 2. Apparent porosity of samples fired at 700℃ is increased, but fired at 1200-1400℃ decreased with increasing of firing temperature. 3. Modulus of rupture of samples fired at 700℃ is decreased, but fired at above 700℃ increased with increasment of firing temperature. 4. Dried samples with 7.4 wt% of 4 wt% PVA solution better improve modulus of rupture than with 7.4 wt% of water, but the firing strength of the sampels fired at 700-1000℃ is showed reversely. 5. In quartz-clay system, mineral phases of samples fired at above 1200℃ are consisted of α-quartz, α-cristobalite and mullite. Respectively as firing temperature was rising up, intensity of α-cristobalite and mullite is in creased. 6. Quartz-Kibushi clay system, Kimcheun quartz(substitutuion of portion of industrial grade alumina for quartz) Hampyeung clay system and pyrophyllite-clay system are better in corrosion resistance to blast furnace slag than burned pyrophyllite brick. 7. 84 wt% of pyrophyllite-16wt% of clay system is superior in modulus of rupture and corrosion resistance to blast furnace slag to 84 wt% of quartz-16 wt% of clay system.

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Effect of Calcium Sulfate Dihydrate (Gypsum) on the Fundamental Properties of Slag-based Mortar (이수석고가 고로슬래그 미분말 베이스 무시멘트 모르타르의 기초물성에 미치는 영향)

  • Baek, Byung Hoon;Han, Cheon Goo
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.3
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    • pp.252-258
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    • 2014
  • With the vision of 'a low carbon green develop' various industrial by-products were used as replacement of cement, in order to reduce $CO_2$ emissions from the manufacturing process of cement. Blast furnace slag is one of the industrial by-products. Due to the similar chemical compositions to ordinary Portland cement, blast furnace slag have been widely used in concrete with minimum side effects. Hence, in recent years, alkali activated slag-based composites are extensively studied by many researchers. However, the alkali activator can cause a number of problems in practice. Therefore, in this study, an alternative way of activating the slag was investigated. To activate the slag without using an alkali activator, calcium sulfate dihydrate was chosen and mixed with natural recycled fine aggregate. Fundamental properties of the slag-based mortar were tested to evaluate the effect of calcium sulfate dihydrate.

A Study on the Performance of Friction Materials using Reduced Iron (환원분철을 이용한 마찰재의 성능에 관한 연구)

  • Kim, Byoung-Sam;Mun, Sang-Don;Chi, Chang-Heon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.3
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    • pp.593-598
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    • 2008
  • It was made a friction material of various kinds by adding 10%, 20% and 30% of reduced iron. It was obtained by a connected-reduced process in a blast furnace sludge and oxidized iron, instead of $BaSO_4$, which is already a used inorganic filling material among a component of a brake friction material. This was done by a basic physical property test, a friction performance test to use a brake dynamometer. Moreover, in case of an add in the friction material, instead of using $BaSO_4$, the more expensive filling material, the reduced iron was also better because it has an excellent a friction property of an exothermic temperature, wear, etc. was 10%. At G1 and G3 specimens, a shear strength and a bonding strength of the friction material was decreased to be able to increase an amount of the blast furnace sludge and the reduced iron, but an application of all friction materials appeared enough strength.

Investigation of Firing Conditions for Optimizing Aluminum-Doped p+-layer of Crystalline Silicon Solar Cells

  • Lee, Sang Hee;Lee, Doo Won;Shin, Eun Gu;Lee, Soo Hong
    • Current Photovoltaic Research
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    • v.4 no.1
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    • pp.12-15
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    • 2016
  • Screen printing technique followed by firing has commonly been used as metallization for both laboratory and industrial based solar cells. In the solar cell industry, the firing process is usually conducted in a belt furnace and needs to be optimized for fabricating high efficiency solar cells. The printed-Al layer on the silicon is rapidly heated at over $800^{\circ}C$ which forms a layer of back surface field (BSF) between Si-Al interfaces. The BSF layer forms $p-p^+$ structure on the rear side of cells and lower rear surface recombination velocity (SRV). To have low SRV, deep $p^+$ layer and uniform junction formation are required. In this experiment, firing process was carried out by using conventional tube furnace with $N_2$ gas atmosphere to optimize $V_{oc}$ of laboratory cells. To measure the thickness of BSF layer, selective etching was conducted by using a solution composed of hydrogen fluoride, nitric acid and acetic acid. The $V_{oc}$ and pseudo efficiency were measured by Suns-$V_{oc}$ to compare cell properties with varied firing condition.