• Title/Summary/Keyword: Industrial furnace

Search Result 457, Processing Time 0.023 seconds

Activation Property of Blast Furnace Slag by Calcined Alunite (하소(?燒) 명반석(明礬石)에 의(依)한 고로수쇄(高爐水碎)슬래그의 활성화(活性化) 특성(特性))

  • Kim, Hyung-Seok;Jo, Young-Do;Ahn, Ji-Whan;Kimura, Kunio;Han, Choon
    • Resources Recycling
    • /
    • v.15 no.4 s.72
    • /
    • pp.27-35
    • /
    • 2006
  • In order to use alunite as an activator of blast furnace slag, we studied the hydration characteristics of the calcined alunite and the ground blast furnace slag. The alunite calcined at $650{\cire}C$ consists of KAl($KAl(SO_{4})_{2}$ and $Al_{2}O_{3}$. The calcined alunite reacts with $Ca(OH)_{2}$ and gypsum to form etrringite ($3CaO{\cdot}Al_{2}O_{3}{\cdot}3CaSO_{4}{\cdot}32H_{2}O$) as fellows:$2KAl(SO_{4})_{2}+2Al_{2}O_{3}+13Ca(OH)_{2}+5CaSO_{4}{\cdot}2H_{2}O+73H_{2}O{\rightarrow}3(3CaO{\cdot}Al_{2}O_{3}{\cdot}3CaSO_{4}{\cdot}32H_{2}O)+2KOH$. The $SO_{4}^{2-}$ ions from calcined alunite reacts with CaO in blast furnace slag to from gypsum, which reacts with CaO and $Al_{2}O_{3}$ to from ettringite in calcined alunite-blast furnace slag system. Therefore blast furnace slag can be activated by calcined alunite.

Carbonation Resistance Property of Mortar using Electrolysis Aqueous (전기분해수를 배합수로 활용한 모르타르의 탄산화 저항 특성)

  • Jeong, Su-Mi;Park, Sun-Gyu
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.10 no.3
    • /
    • pp.204-210
    • /
    • 2022
  • Cement is pointed out as the main cause of carbon dioxide emission in the construction industry. Many researchs are underway to use blast furnace slag, an industrial by-product, as a substitute for cement to reduce carbon dioxide emitted during the manufacturing the cement. When blast furnace slag is used as a substitute for cement, it has advantages such as long-term strength and chemical resistance improvement. However, blast furnace slag has a problem that makes initial strength low. This is due to the impermeable film on the surface created during the production of blast furnace slag. The created film is known to be destroyed in an alkaline environment, and based on this, previous studies have suggested a solution using various alkali activators. But, alkali activator is dangerous product since it is a strong alkaline material. And it has the disadvantage in price competitiveness. In this study, an experiment was conducted to improve the initial hydration reactivity of the blast furnace slag to secure the initial strength of the mortar substituted with the blast furnace slag and to check whether the carbonation resistance was increased. As a result of the experiment, it was confirmed that the mortar using alkaline water showed higher strength than the mortar using tap water, and there were more hydration products generated inside. In addition, it was confirmed that the mortar using alkaline water as a compounding water had high carbonation resistance.

Ignition resistance of CaO added Mg-3Al, Mg-6Al and Mg-9Al Eco-Mg alloys (CaO가 첨가된 Mg-3Al, Mg-6Al 및 Mg-9Al Eco-Mg 합금의 발화 저항성 평가)

  • Lee, Jin-Kyu;Kim, Shae-K.
    • Journal of Korea Foundry Society
    • /
    • v.31 no.2
    • /
    • pp.60-65
    • /
    • 2011
  • Molten magnesium alloys and magnesium products are easily oxidized and burned when they are exposed to high temperature for manufacturing process and by accident. In order to solve these problems, CaO addition in magnesium alloys has been developed. The ignition resistance of CaO added Mg-3Al, Mg-6Al, and Mg-9Al Eco-Mg alloys were investigated in comparison with those of magnesium alloys without CaO. The ignition resistance was examined by three methods : DTA, furnace chip ignition test, and torch ignition test. DTA was carried out for obtaining quantitative ignition temperature data with respect to specimen geometry and test environment; the furnace ignition test for burr and chip ignition temperature data; and the torch test for ignition temperature data for manufactured products. The ignition resistance of magnesium alloys under all conditions greatly increased by CaO addition.

DSM Application for Deep Excavation in Singapore (싱가포르 지역 깊은 굴착을 위한 지반개량공법 DSM의 적용 사례)

  • Chun, Youn-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.12 no.5
    • /
    • pp.2425-2433
    • /
    • 2011
  • DSM (Deep Soil Mixing) is to establish soil-cement column by injecting of cement slurry and blending it in soft ground and have been introduced to Singapore in 1980s and now a days quite popular and considered as alternative method to the jet grouting for temporary earth retaining works and foundations. Herein this paper, the results of lab mixing test based on comparison of characteristics between OPC (Original Portland Cement) and PBFC (Portland Blast Furnace Slag Cement), DSM field trial test and main installation results including monitoring, was presented and it would be referred to similar site later.

Scheduling of a Casting Sequence Under Just-In-Time (JIT) Production (적시 생산 방식에서의 주조공정 스케줄링)

  • Park, Yong-Kuk;Yang, Jung-Min
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.32 no.3
    • /
    • pp.40-48
    • /
    • 2009
  • In this article, scheduling of a casting sequence is studied in a casting foundry which must deliver products according to the Just-in-time(JIT) production policy of a customer. When a foundry manufactures a variety of casts with an identical alloy simultaneously, it frequently faces the task of production scheduling. An optimal casting schedule should be emphasized in order to maximize the production rate and raw material efficiency under the constraints of limited resources; melting furnaces and operation time for a casting machine. To solve this practical problem-fulfilling the objectives of casting the assigned mixed orders for the highest raw material efficiency in a way specified by the customer's JIT schedule, we implement simple integer programming. A simulation to solve a real production problem in a typical casting plant proves that the proposed method provides a feasible solution with a high accuracy for a complex, multi-variable and multi-constraint optimization problem. Employing this simple methodology, a casting foundry having an automated casting machine can produce a mixed order of casts with a maximum furnace utilization within the due date, and provide them according to their customer's JIT inventory policy.

Physical Properties of Permeable Concrete Using Slag as an Aggregate (슬래그 골재를 사용한 투수성 콘크리트의 물리적 성질)

  • 최재진;박원태
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.4 no.4
    • /
    • pp.404-408
    • /
    • 2003
  • This paper discusses the physical properties of permeable high quality concrete using blast furnace slag or steel slag as a part of aggregate. In the case of steel slag, aging treatment was adopted to prevent the volume expansion. With high range water reducing agent, the concrete using slag aggregate showed compressive strength up to 24MPa at the age of 28 days and the water permeability of the concrete was over the level of 0.1 m/s in this experiment. Also, there was no expansion problem in the concrete substituted with aged slag as a part of aggregate.

  • PDF

A Fundamental Study on Properties of Mortar using Non-Sintered Cement (비소성시멘트를 사용한 모르터의 물리적 특성에 관한 기초적 연구)

  • Kim Han-sic;Choi Maeng-Ki;Han Da-Hee;Park Hee-Gon;Paik Min-Su;Jung Sang-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2005.11a
    • /
    • pp.101-104
    • /
    • 2005
  • The world's cement demand is anticipated to increase about 2.558$\%$ every year until the first half of the 21st century. To be closed the increase of cenment damand and simultaneously comply with the Kyoto Protocal, cement that gives less carbon dioxide(Co2) discharge should be urgently developed. If cement can be manufactured with industrial byproducts such as granulated blast furnace slag(GBFS), phosphogypsum(PG), and waste lime(WL) instead of clinker as its counterproposal, there would be many advantages including maximum use of these industrial byproducts for high value-added resources, conservation of natural resources and energy by omitting the use of clinker, minimized environmental pollution problems caused by Co2 discharge and reduction of the cost. So this study aims to solve the problems by manufacturing non-sintered cement.

  • PDF

A basic study for stabilization of heavy metal contaminated tailings by inorganic binders (무기고화제를 이용한 중금속 오염 광미의 안정화 처리를 위한 기초연구)

  • Min, Kyoung-Won;Kim, Tae-Poong;Lee, Hyun-Cheol;Seo, Eui-Young
    • Journal of Industrial Technology
    • /
    • v.29 no.A
    • /
    • pp.55-60
    • /
    • 2009
  • Stabilization treatment is one of processes for wastes and their components to reduce their toxicity and migration rates to surroundings. Inorganic binders such as calcium hydroxide, blast furnace slag and red mud were tested for their potential applicability to in-situ stabilization of heavy metal contaminated tailings in the abandoned metal mines. Columns(150mm dia. ${\times}$ 450mm length) filled with mixtures of inorganic binders and tailing from the Geumjang mine with various mixing ratios of binders to tailings, 5%, 7% and 9% were applied artificial rainfall tests for 28 days. Effluents from columns filled with calcium hydroxide and tailing showed high pH's of ~12.5 and a increasing trend of concentration in Pb and Zn with a significant decrease in permeability in terms of elapsed days. Those with burning slag and tailing showed pH's of ~8.5 and significantly low concentrations in heavy metals with a stable permeability. In case of red mud, effluents showed significantly low concentrations in heavy metals but a decreased permeability with pH's of ~10.5. Conclusively, this basic study suggests burning furnace slag be a potential stabilizer for effective treatment of heavy metal contaminated mine tailings.

  • PDF

Treatment of Industrial Wastes by Melting Using H.F. Induction Furnace (고주파 유도로를 이용한 산업 폐기물의 용융처리)

  • 정진기;정헌생;이재천;윤인주;남기대
    • Resources Recycling
    • /
    • v.6 no.1
    • /
    • pp.23-28
    • /
    • 1997
  • Iron and slag were prepared by melting mixed industrial wastes in an induction furnace. The wastes were steel can, limestone sludge, waste foundry sand, coal fly ash, and glasses. The effects of their mixing ratio on the charactenstics of the meltcd slag were investigated. The wastes were melted to slag under the constant basicity of 1.2. It was found that the major phases of the slag were P-C,S and C,AS and then ratio was determined by the mixing ratio af waste materials. The recovery of iron was about 93-95%. The feasibility of using the slag as the aggregate was confirmed by thc elution and campression tests.

  • PDF

A Experimental Study on the Field Application of Concrete with $CO_2$ Reduction Materials (탄소 저감형 재료를 활용한 콘크리트의 현장 적용성에 관한 실험적 연구)

  • Jeon, Chanki;Jeon, Joongkyu
    • Journal of the Society of Disaster Information
    • /
    • v.9 no.2
    • /
    • pp.128-136
    • /
    • 2013
  • The current contractor for use in performance compared to the performance study of industrial byproducts. Due to the stagnation of the construction business and the rise of raw materials, the contractor of the cost savings and environmental issues, and present a variety of ways for research actively being. Through special about the compressive strength characteristics of the mixed concrete, carbonation resistance and chloride penetration resistance of this study, previous studies have been a lot of progress, industrial byproducts, fly ash and blast furnace slag concrete structures were applied to evaluate.