• Title/Summary/Keyword: Industrial Gas Turbine

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Present Status and Further Development of Performances of Industrial Gas Turbine Engine Turbogreen 1200

  • Min, Daiki;Bograd, Alexander M.
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.191-197
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    • 1998
  • The recent results of the engine development performed in this you on Turbogreen 1200, the first industrial gas turbine engine developed in Korea, are presented. In order to improve the engine performance and structural stability from the first prototype engine, several variants of the engine and major components such as combustor and rotor assembly have been developed and tested. This paper shows these results especially focused on the engine test and performance analysis, in which test system, instrumentation and data processing are discussed as well. The engine performance and its trend give relatively good coincidence with the design ones. At design power of 1.2MW, the thermal efficiency of the engine is estimated over $25\%$ which is below the design target of $27.2\%$. This gap of efficiency is caused mainly by large tip clearance between turbine blades and casing. Considering high design efficiency superior to those of other competitive engines in this power class, Turbogreen 1200 would have a strong competition in its performance if the design efficiency is achieved by further developments such as tip clearance control, which are very possible and natural in final mass production of the developed gas turbine engine.

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Emission Characteristics of a Small Size Industrial Gas Turbine Combustor with Varying Methane Concentrations in Fuel (연료 메탄 농도 변화에 따른 발전용 소형 가스터빈 연소기 배기성능 평가)

  • Im, Ji-Hyuk;Choe, Jinhoon;Kim, Ho Keun;Chun, Jaechul
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.221-223
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    • 2012
  • Since gas turbine using biogas can reduce carbon dioxide ($CO_2$), the biogas gas turbine is becoming more attractive to renewable energy utilization business sector. Natural gas and $CO_2$ mixture was used to simulate the biogas fuel. At the experiments pressure losses, pattern factor, and emissions were measured. The results revealed that methane concentrations of the fuel mixture showed little effects on the combustor performance except emissions. As methane concentrations in fuel decreased, emissions measured at the exit of the combustor decreased.

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Numerical Analysis of Acoustic Characteristics in Gas Turbine Combustor with Spatial Non-homogeneity

  • Sohn, Chae-Hoon;Cho, Han-Chang
    • Journal of Mechanical Science and Technology
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    • v.18 no.8
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    • pp.1461-1469
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    • 2004
  • Acoustic characteristics in an industrial gas-turbine combustor are numerically investigated by a linear acoustic analysis. Spatially non-homogeneous temperature field in the combustor is considered in the numerical calculation and the characteristics are analyzed in view of acoustic instability. Acoustic analyses are conducted in the combustors without and with acoustic resonator, which is one of the acoustic-damping devices or combustion stabilization devices. It has been reported that severe pressure fluctuation frequently occurs in the adopted combustor, and the measured signal of pressure oscillation is compared with the acoustic-pressure response from the numerical calculation. The numerical results are in good agreement with the measurement data. In this regard. the phenomenon of pressure fluctuation in the combustor could be caused by acoustic instability. From the numerical results for the combustor with present acoustic resonators installed, the acoustic effects of the resonators are analyzed in the viewpoints of both the frequency tuning and the damping capacity. It is found that the resonators with present specifications are not optimized and thus, the improved specification or design is required.

A CFD Study on Thermo-Acoustic Instability of Methane/Air Flames in Gas Turbine Combustor

  • Sohn, Chae-Hoon;Cho, Han-Chang
    • Journal of Mechanical Science and Technology
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    • v.19 no.9
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    • pp.1811-1820
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    • 2005
  • Thermo-acoustic instability of methane/ air flames in an industrial gas-turbine combustor is numerically investigated adopting CFD analysis. The combustor has 37 EV burners through which methane and air are mixed and then injected into the chamber. First, steady fuel! air mixing and flow characteristics established by the burner are investigated by numerical analysis with single burner. And then, based on information on the flow data, the burners are modeled numerically via equivalent swirlers, which facilitates the numerical analysis with the whole combustion system including the chamber and numerous burners. Finally, reactive flow fields within the chamber are investigated numerically by unsteady analysis and thereby, spontaneous instability is simulated. Based on the numerical results, scaling analysis is conducted to find out the instability mechanism in the combustor and the passive control method to suppress the instability is proposed and verified numerically.

A Numerical Analysis of Acoustic Characteristics in Gas Turbine Combustor with Spatial Non-homogeneity (불균질한 온도장을 고려한 가스터빈 연소기의 음향장 해석)

  • Sohn, Chae-Hoon;Cho, Han-Chang
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1292-1297
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    • 2004
  • Acoustic characteristics in an industrial gas-turbine combustor are numerically investigated by adopting linear acoustic analysis. Spatially non-homogeneous temperature field in the combustor is considered in the numerical calculation and the characteristics are analyzed in view of acoustic instability. Acoustic analysis are conducted in the combustors without and with acoustic resonator, which is one of combustion stabilization devices. It has been reported that severe pressure fluctuation frequently occurs in the adopted combustor, and the measured signal of pressure oscillation is compared with the acoustic-pressure response from the numerical calculation. The numerical results are in a good agreement with the measurement data. In this regard, the phenomenon of pressure fluctuation in the combustor could be caused by acoustic instability. The acoustic effects of the resonators are analyzed in the viewpoints of both the frequency tuning and the damping capacity.

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Understanding of the High-speed Flame Movement of Gas Turbine Combustion Instability using a Proper Orthogonal Decomposition Method (정규직교분해법을 이용한 가스터빈 연소불안정 고속 화염거동의 이해)

  • Yoon, Seokhyun;Park, Hyemi;Lee, Min Chul
    • 한국연소학회:학술대회논문집
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    • 2015.12a
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    • pp.117-119
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    • 2015
  • This paper presents the methods and examples of proper orthogonal decomposition analysis for the understanding of high speed flame movements induced by combustion instabilities in a gas turbine. Phase resolved high-speed flame images were obtained from the combustion test of an industrial gas turbine at the rate of 2000 frame per second, and were utilized for the proper orthogonal decomposition. This analyzing method provided useful information regarding combustion instability characteristics bringing alleviation idea of the instabilities, such as principle modes of flame movement and their energy fractions which mean by which modes and how much the flame coherent structures are composed.

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Computational Investigation of Turbulent Swirling Flows in Gas Turbine Combustors

  • Benim, A.C.;Escudier, M.P.;Stopford, P.J.;Buchanan, E.;Syed, K.J.
    • International Journal of Fluid Machinery and Systems
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    • v.1 no.1
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    • pp.1-9
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    • 2008
  • In the first part of the paper, Computational Fluid Dynamics analysis of the combusting flow within a high-swirl lean premixed gas turbine combustor and over the $1^{st}$ row nozzle guide vanes is presented. In this analysis, the focus of the investigation is the fluid dynamics at the combustor/turbine interface and its impact on the turbine. The predictions show the existence of a highly-rotating vortex core in the combustor, which is in strong interaction with the turbine nozzle guide vanes. This has been observed to be in agreement with the temperature indicated by thermal paint observations. The results suggest that swirling flow vortex core transition phenomena play a very important role in gas turbine combustors with modern lean-premixed dry low emissions technology. As the predictability of vortex core transition phenomena has not yet been investigated sufficiently, a fundamental validation study has been initiated, with the aim of validating the predictive capability of currently-available modelling procedures for turbulent swirling flows near the sub/supercritical vortex core transition. In the second part of the paper, results are presented which analyse such transitional turbulent swirling flows in two different laboratory water test rigs. It has been observed that turbulent swirling flows of interest are dominated by low-frequency transient motion of coherent structures, which cannot be adequately simulated within the framework of steady-state RANS turbulence modelling approaches. It has been found that useful results can be obtained only by modelling strategies which resolve the three-dimensional, transient motion of coherent structures, and do not assume a scalar turbulent viscosity at all scales. These models include RSM based URANS procedures as well as LES and DES approaches.

Casting Simulation on the Integrated Twin-Scroll Turbine Housing with Exhaust Manifold

  • Kang, Ho-Jeong;Yun, Pil-Hwan;Cheon, Joo-Yong;Kim, Hyo-Jung;Kim, Chung-Min;Park, Jin-Young
    • Journal of Korea Foundry Society
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    • v.37 no.6
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    • pp.173-180
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    • 2017
  • In this paper, the casting design of the integrated twin-scroll turbine housing with exhaust manifold using stainless steel is investigated. Due to the complexity in its geometry and the poor castability of stainless steel, it is more crucial to set up the appropriate casting design to avoid casting defects. Gas porosity and shrinkage formation with the changes of gating systems (one-/two-side), riser conditions and pouring temperatures are examined via casting simulation and virtual castings. Simulation results show that two-side gating system produced better quality casting than that of one-side gating system, minimizing the gas content of the castings and it is also verified by X-ray analysis for the virtual castings. For the changes of riser conditions and pouring temperatures in the two-side gating system, it is found that the change of the height of two risers plays an important role in obtaining the best quality by reducing shrinkage defects.