• 제목/요약/키워드: Industrial Controller

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Design and Analysis of Fuzzy PID Controller for Control of Nonlinear System (비선형 시스템 제어를 위한 퍼지 PID 제어기의 설계 및 해석)

  • Lee, Chul-Heui;Kim, Sung-Ho
    • Journal of Industrial Technology
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    • v.20 no.B
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    • pp.155-162
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    • 2000
  • Although Fuzzy Logic Controller(FLC) adopted three terms as input gives better performance, FLC is in general composed of two-term control because of the difficulty in the construction of fuzzy rule base. In this paper, a three-term FLC which is similar to PID control but acts as a nonlinear controller is proposed. To reduce the complexity of the rule base design and to increase efficiency. a simplified fuzzy PID control is induced from a hybrid velocity/position type PID algorithm by sharing a common rule base for both fuzzy PI and fuzzy PD parts. It is simple in structure, easy in implementation, and fast in calculation. The phase plane technique is applied to obtain the rule base for fuzzy two-term control and the resultant rule base is Macvicar-Whelan type. And the membership function is a Gaussian function. The frequency response information is used in tuning of the membership functions. Also a tuning strategy for the scaling factors is proposed based on the relationship between PID gain and the scaling factors. Simulation results show better performance and the effectiveness of the proposed method.

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Fuzzy Control of Discharge Pulse Duration for Electrical Discharge Machinery (방전가공기의 방전 펄스 시간의 퍼지제어)

  • Lee, Je-Hie;Park, Ho-Joon;Yang, Jik-Hyun;Huh, Uk-Youl;Lee, Sun-Woo;An, Sung-Kwang
    • Proceedings of the KIEE Conference
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    • 1996.07b
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    • pp.1167-1169
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    • 1996
  • As electrical discharge machinery(EDM) is industrial process which is manufactured by discharge energy, by producing discharge, EDM process finished material at the little micrometer air gap. Especially, EDM is used for the characteristic of heat-resisting material, it puts to use air-space industrial element, confusing shaping material such as jet engine, rocket elements. Working performance. is changed by environment of working, discharge current voltage and duration of discharge pulse. Evaluation of performance working is work speed, clearance smoothing of product surface, wasting of pole. In this paper, this machine is compensated by adaptive controller which corrects the weak points of classical machine which is observed and operated working condition by user in hands. The previous purpose is main object in this thesis. The adaptive controller automatically detect abnormal condition and working conditions. To improve performance, surface smoothing and working speed, the adaptive controller uses fuzzy control strategy. To evaluate performance, this controller is implemented by microprocessor i80c196 and is applied real experimental machine.

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Application of the Laser Vision Sensor for Corrugated Type Workpiece

  • Lee, Ji-Hyoung;Kim, Jae-Gwon;Kim, Jeom-Gu;Park, In-Wan;Kim, Hyung-Shik
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.499-503
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    • 2004
  • This application-oriented paper describes an automated welding carriage system to weld a thin corrugated workpiece with welding seam tracking function. Hyundai Heavy Industries Corporation has developed an automatic welding carriage system, which utilizes pulsed plasma arc welding process for corrugated sheets. It can obtain high speed welding more than 2 times faster than traditional TIG based welding system. The aim of this development is to increase the productivity by using automatic plasma welding carriage systems, to track weld seam line using vision sensor automatically, and finally to provide a convenience to operator in order to carry out welding. In this paper a robust image processing and a distance based tracking algorithms are introduced for corrugated workpiece welding. The automatic welding carriage system is controlled by the programmable logic controller(PLC), and the automatic welding seam tracking system is controlled by the industrial personal computer(IPC) equipped with embedded OS. The system was tested at actual workpiece to show the feasibility and performance of proposed algorithm and to confirm the reliability of developed controller.

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Development of SCR Phase Controller of SPOT Welder using an Embedded u-Processor (Embedded micro processor를 이용한 저항용접기용 SCR 위상제어장치 개발)

  • Lee, Y.J.;Choi, Y.J.;Choi, Y.B.;Yang, H.J.;Hong, S.W.;Lee, H.S.
    • Proceedings of the KIEE Conference
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    • 1999.07f
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    • pp.2578-2580
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    • 1999
  • In this paper, an embedded micro processor based resistance spot welding controller is introduced which has been recently developed by Hyosung Co. Ltd. The performance of rapid and constant high current control is tested experimentally. This paper shows configurations of measuring system for high current and realtime RMS conversion techniques of sampled discrete data. A digital proportional control is adopted for this system and the result shows that this new product is working well at wide range of welding current and the performance is improved compared with some other commercially available controllers that are widely used in our industries. User friendly MMI system and a computer network system to monitor each welding processes are also presented.

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Precise Tracking control of Automated Guided Vehicle System (무인반송 차량시스템의 정밀 추적제어)

  • Shin, Doo-Jin;Huh, Uk-Youl
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.50 no.7
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    • pp.313-317
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    • 2001
  • This paper proposed a fuzzy logic cross coupled controller which can enhance the path tracking performance of optically guided AGV(Automated Guided Vehicle). The AGV follows the guide path, it cannot be avoid the deviation from the path due to the inevitable error and the deviation must be corrected. Optically guided AGV used in industrial area is controlled by On-Off controller generally, the experimental AGV has three optical sensors in front body. In this structure, we could not know the leaving distance accurately and steering angle from the guided line, so AGV could not be controlled properly with conventional controller in the case of increasing or decreasing velocity. If we mount additional sensors the AGV, we could know the leaving distance and steering angle from the guided line and proper error compensating methode can be applied. But because cost of sensors are high, the cost of total system is increasing. So, in this paper, to improve the tracking performance of AGV which has the minimum number of sensors and fuzzy logic cross coupled controller is proposed. Some simulations and experimental results are presented to illustrate the performance of the proposed controller.

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A Study on the Enhancement of Cooling Efficiency for the Cabinet of Automatic Controller in the Interior of Industrial Building (산업용 건축물 내 자동제어반의 냉각효율 향상에 관한 연구)

  • Kim, Soon-Ho;Park, Hyun-Jung
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.79-87
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    • 2013
  • The improvement of cooling efficiency for the cabinet of automatic controller is the most efficient method of it's application. Therefore, this study has been analyzed and investigated the improvement of cooling efficiency and reduction of energy for the cabinet of automatic controller, respectively. So this study was conducted to enhancement of cooling efficiency for the cabinet of automatic controller by making a structure which produces difference of air pressures in the entrance tube of external air. And the structure has capacity of the pyrogen source (PTC elements) to make temperature range from $145^{\circ}C$ to $155^{\circ}C$. Consequently, temperatures of the upper, the lower in the interior of the cabinet of automatic controller and the exhaust part were revealed $28.57^{\circ}C$, $23.38^{\circ}C$and $36.14^{\circ}C$(average temperature of the exhaust part in case of existing method : $45^{\circ}C$) in target test of this study, respectively. It was found that the cabinet of the automatic controller has better cooling ability than the cabinet of automatic controller by using an existing method.

Automatic PID Controller Parameter Analyzer

  • Pannil, Pittaya;Julsereewong, Prasit;Ukakimaparn, Prapart;Tirasesth, Kitti
    • 제어로봇시스템학회:학술대회논문집
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    • 1999.10a
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    • pp.288-291
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    • 1999
  • The PID (Proportional-Integral-Derivative) controller is widely used in the industries for more than fifty years with the well known Ziegler-Nichols tuning method and others varieties. However, most of the PID controller being used in the real practice still require trial and error adjustment for each process after the tuning method is done, which is consuming of time and needs the operator experiences to obtain the best results for the controller parameter. In order to reduce the inconvenience in the controller tuning, this paper presents a design of an automatic PID controller parameter analyzer being used as a support instrument in the industrial process control. This analyzer is designed based on the tuning formula of Dahlin to synthesize the PID controller parameter. Using this analyzer, the time to be spent in the trial and error procedures and its complexity can be neglected. Experimental results using PID controller parameter synthesized from this analyzer to the liquid level control plant model and the fluid flow control plant model show that the responses of the controlled systems can be efficiently controlled without any difficulty in mathemathical computation.

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Design on Yawing And Depth Controller And Analysis of Disturbance Characteristic about the AUV ISiMI (자율무인잠수정 이심이의 선수각 및 심도 제어기 설계와 외란 특성 분석)

  • Ma, Sung-Jin;Jun, Bong-Huan;Lee, Pan-Mook;Kim, Sang-Bong
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.351-354
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    • 2006
  • In underwater environment, the control of AUV is difficult, because of the existence of parameter uncertainties and disturbances as well as highly nonlinear and coupled system dynamics. The requirement for the simple and robust controller which works satisfactorily in those dynamical uncertainties, call for a design using the PD or sliding mode controller. The PD controller is very popular controller in the industrial field and the sliding mode controller has been used successfully for the AUV controller design. In this paper, the two controllers arc designed for ISiMI(Integrated Submergible Intelligent Mission Implementation) AUV and the performances are compared by numerical simulation under the modeling uncertainty and disturbances. The design process of PD and sliding mode controller for ISiMI AUV and simulation results are included to compare the performances of the two controllers.

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Stabilization Control of the Nonlinear System using A RVEGA ~. based Optimal Fuzzy Controller (RVEGA 최적 퍼지 제어기를 이용한 비선형 시스템의 안정화 제어에 관한 연구)

  • 이준탁;정동일
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.4
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    • pp.393-403
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    • 1997
  • In this paper, we proposed an optimal identification method of identifying the membership func¬tions and the fuzzy rules for the stabilization controller of the nonlinear system by RVEGA( Real Variable Elitist Genetic Algo rithm l. Although fuzzy logic controllers have been successfully applied to industrial plants, most of them have been relied heavily on expert's empirical knowl¬edge. So it is very difficult to determine the linguistic state space partitions and parameters of the membership functions and to extract the control rules. Most of conventional approaches have the drastic defects of trapping to a local minima. However, the proposed RVEGA which is similiar to the processes of natural evolution can optimize simulta¬neously the fuzzy rules and the parameters of membership functions. The validity of the RVEGA - based fuzzy controller was proved through applications to the stabi¬lization problems of an inverted pendulum system with highly nonlinear dynamics. The proposed RVEGA - based fuzzy controller has a swing -. up control mode(swing - up controller) and a stabi¬lization one(stabilization controller), moves a pendulum in an initial stable equilibrium point and a cart in an arbitrary position, to an unstable equilibrium point and a center of the rail. The stabi¬lization controller is composed of a hierarchical fuzzy inference structure; that is, the lower level inference for the virtual equilibrium point and the higher level one for position control of the cart according to the firstly inferred virtual equilibrium point. The experimental apparatus was imple¬mented by a DT -- 2801 board with AID, D/A converters and a PC - 586 microprocessor.

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Design of Robust Controller for Systems with Time Delay (지연시간을 갖는 계통에 대한 강인한 제어기 설계)

  • 박귀태;이기상;김성호
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.39 no.9
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    • pp.997-1005
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    • 1990
  • Integral Error and State Feedback (IESF) controller which incorporates state feedback as a modern control scheme and integral action as a classical control scheme has better performance than that of conventional PID controller in linear time invariant system. But the structure of the IESF controller requires all the state variables of the system and is applicable only to pole assignable linear time invariant systems without time delay. Many industrial processes have large time delay and it is impossible to directly apply IESF control scheme to those processes. In this paper, a new controller structure, Modified Integral Error and State Feedback (MIESF) has been suggested in order to effectively control processes having time delay and its performance has been analyzed and its effectiveness has also been confirmed. As the proposed controller uses output feedback scheme based on integral error and state feedback (IESF) method, it can be simply designed by pole assignment algorithm irrespective of the order of the process. The MIESF controller can follow setpoint changes without overshoot. It is robuster than conventional Smith-Predictor plus PI(D) controller in case of occurring time delay mismatch and extra parameter mismatches between the process and the model. It can enhance control performance by intentional time delay mismatch.

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