• Title/Summary/Keyword: Industrial Controller(PLC)

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Development of the Educational V-Factory system combining Virtual Reality (가상현실을 접목한 교육용 V-Factory 시스템 개발)

  • Seo, Kyeong-Jun;Yun, Jung-Ho;Nam, Ki-Seon;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.617-622
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    • 2018
  • In industries such as automobiles and semiconductors, a lot of components are produced using PLCs based on an automatic production system. Therefore, an educational platform is needed to provide training in the use of PLCs in the industrial sites. Conventional educational systems, in which PLCs are employed to control sensors and actuators, have been continuously developed. However, these systems present their circuits only in 2D on the screen, which makes it difficult to understand them during the learning process. To overcome these disadvantages, we propose an educational V-Factory system capable of providing PLC training using virtual reality. In addition, thousands of sensors and actuators can be controlled by the V-Factory system through the proposed virtual I/O driver. The motion of the automatic production system can be visualized using virtual reality.

Design and Implementation of Web-based PLC Laboratory for Industrial Automation Training (산업 자동화 교육훈련을 위한 웹기반 PLC 실험실의 설계 및 구현)

  • Han, Earl;Park, Sung-Moo;Hong, Sang-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.1
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    • pp.101-106
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    • 2010
  • Due to significant advances in Internet technology, there have been many e-learning courses offered by universities and academic institutes nowadays through the Internet. And these courses have benefited many students who might be constrained by distance and time. Nevertheless, most web-based courses are lecturing courses that cannot fulfill the needs for engineering technology education. In this paper, we propose the design and implementation of web-based programmable logic controller(PLC) laboratory to support learning and training for industrial automation. The proposed web-based PLC laboratory system consists of virtual labs and remote labs. This web-based PLC laboratory can be accessed by registered students to practice PLC experiments at their own home, enhancing the quality of education without much increasing in the overall cost. With the help of web cameras, the students can even have experience the live PLC experiments through the Internet.

Redundant System based PLC Network for High Priority Process

  • Suesut, T.;Numsomran, Prayut Inban. A.;Tipsuwanporn, V.
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.687-690
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    • 2003
  • This paper presents the development of Programmable Logic Controller (PLC) and network to design the redundant control system in order to control the high priority process. The industrial process that cannot be shutdown or the effect of the shutting down takes abundantly damage. In this article, we say that the high priority process. The redundant systems are designed for controlling the high priority process that the control system must have many controllers to instead the main controller when it has some error. This paper we designed the redundancy control system by the advantage of the high-speed communication on the PLC’s network. The temperature control system and the traffic light control system used as the case study. Each example processes consist of two sets of controller. Our scheme we can increase the reliability prevents process down time and reduces the cost of opportunity to loss also.

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Filter-press Control and Management system (필터프레스 제어 및 관리 시스템)

  • Jung, Yong-Kuk;Choi, Young-Gyu
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.5 no.2
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    • pp.96-100
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    • 2012
  • Existing, widely used industrial controller programmable logic controller (PLC) using the high cost and maintenance was a difficult problem. In addition, the network configuration was not easy. Thus, the filter press by remote control and management to improve productivity and shorten maintenance time. Variety of smart devices (smart phones, iPad, tablet PC, etc.) Remote control is possible by utilizing the existing controlled by the PLC addresses maintenance and improved performance compared to that of possible filter press control and management system was developed.

The Process Analysis and Application Methods for PLC Code Programming (PLC 코드 작성을 위한 공정 분석 및 적용 방법)

  • Koo, Lock-Jo;Yeo, Sung-Joo;Lee, Kang-Gu;Hong, Sang-Hyun;Park, Chang-Mok;Park, Sang-Chul;Wang, Gi-Nam
    • IE interfaces
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    • v.21 no.3
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    • pp.294-301
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    • 2008
  • Agile and flexible manufacturing systems make it mandatory that a control program should have features such as agility, flexibility, and reusability in order to run manufacturing unit smoothly. PLCs are the most frequently used control program in manufacturing systems. PLC programs are mostly programmed by subcontraction, which makes correction of code very difficult. As a result, it may cause delay during down time and ramp up time which leads to big loss of revenue and goodwill. To prevent delay during the times, this paper proposes systematic process analysis and application method for programmable logic controller like LLD (Ladder Logic Diagram). The proposed method uses modified human-error investing techniques for documentation and transforming technique to program LLD from the documentation. Furthermore, this paper demonstrates an example of piston mechanism to explain the proposed method.

Study On the Decoding for Output Unit (출력 유닛 디코딩에 관한 연구)

  • You Jeong-Bong;Lee Jong-Eon;Jun Ho-Ik
    • Proceedings of the KAIS Fall Conference
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    • 2004.11a
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    • pp.134-136
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    • 2004
  • 여러 종류의 제어기중에서 PLC(Programmable Logic Controller)가 가장 많이 사용된다. 그러나 PLC는 PLC의 기종에 따라서 입력 및 출력의 점수가 한정되어 있어 입력 또는 출력을 확장하고자 할 때는 유닛을 추가해야 한다. 이러한 단점을 극복하고자 출력점수의 확장 개수가 적을 경우에는 디코딩에 의한 방법을 사용하면 효율적으로 출력을 활용할 수 있을 것이다. 본 논문에서는 출력 유닛을 위한 디코딩 방법을 제안하고 이의 타당성을 확인한다.

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Study on the Composition of Subsystem Designed by Hierarchical Control Structure of SFC (SFC의 계층제어구조로 설계된 서브시스템 결합에 관한 연구)

  • You, Jeong-Bong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.4
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    • pp.49-55
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    • 2006
  • In industrial control system used by Programmable Logic Controller(PLC), ladder Diagram(LD) is the must widely utilized and plays an important role in industrial control system. But recently, the study about Sequential Function Chart(SFC) is performed actively. When we program by SFC, generally, we design one routine from start to end. This method is difficult to design, and we often make mistakes. In this paper, we propose the method that we compose each sub-system after we design each sub-system and confirm his feasibility through an actual examples.

Design and Analysis of Cell Controller Operation for Heat Process (열공정에 대한 셀 콘트롤러 운영의 설계와 해석)

  • So, Ye In;Jeon, Sang June;Kim, Jeong Ho
    • Journal of Platform Technology
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    • v.8 no.2
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    • pp.22-31
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    • 2020
  • The construction and operation of industrial automation has been actively taking place from manufacturing plan to production for improving operational efficiency of production line and flexibility of equipment. ISO/TC184 is standardizing on operating methods that can share information of programmable device controllers such as PLC and IoT that are geographically distributed in the production line. In this study, the design of the cell controller consists of PLC group and IoT group that perform signals such as temperature sensors, gas sensors, and pressure sensors for thermal processes and corresponding motors or valves. The operation and analysis of the cell controller were performed using SDN(Software Defined Network) and the three types of process services performed in thermal processes are real-time transmission service, loss-sensitive large-capacity transmission service, and normal transmission service. The simulation result showed that the average loss rate improved by about 17% when the traffic increased before and after the application of the SDN route technique, and the delay in the real-time service was as low as 1 ms.

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A New input-filtering method for High Speed Counter module of PLC using embedded timer pulse function of general purpose MPU (범용 MPU 내장 타이머 펄스 출력을 이용한 PLC 고속 카운터 모듈의 입력 필터링 기능 개선)

  • Park, Kang-Hee;Lee, Sang-Beak;Han, Kyoung-Sik
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1798-1799
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    • 2011
  • In this paper, A new cost-effective and accurate input noise rejection method for High Speed Counter module of PLC (Programmable Logic Controller) is proposed. By using combination of simple additional logic circuit and the Timer Pulse function of general purpose MPU, Cost-effectiveness and improvement of accuracy of filtering function can be achieved. This proposed method is verified by simulation. This proposed method is much useful for simple industrial controller based on simple microprocessor because of simplicity, accuracy and low cost.

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A Study on a Communication Data Item and Method in PLC communication with Computer for FA Information System (FA정보시스템에서의 PLC 정보처리에 대한 연구)

  • Lee, Hun-Joon;Kim, Young-Tae;Kim, Sung-Kwun
    • IE interfaces
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    • v.8 no.3
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    • pp.241-248
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    • 1995
  • Fa SI(Sysrem Intergration)분야에 있어서 PLC(Programmable Logic Controller)와 컴퓨터간의 접속은 필수 불가결한 요소기술로 자리잡고 있으며, 이러한 기술변화에 맞춰서 기존 유니트의 기술적 발전뿐 아니라 타 유니트와 접속등의 네트워킹에 관련된 내용이 하드웨어, 소트프웨어적으로 발전되고 있는 추세이다. 시스템통합을 하기 위해서는 기본적으로 PLC Networking을 하드웨어, 소프트웨어적으로 수행하여야 하나, 많은 연구들이 PLC 통신 유니트의 기술적 향상 및 표준화에 대한 부분으로 되어왔었다. 본 논문은 정보시스템을 구축할 때 PLC에서 처리하여야 하는 데이터, 혹은 컴퓨터와 송수신 받아야 하는 자료들에 대한 내용과 이들 자료를 PLC 내부에서 처리하는 방법론에 대해 기술코자 한다. 일반적인 Interface 방법으로 접점연결(Point to Point Connection)과 컴퓨터링크유니트에 대한 내용을 파악해보고, 설비고장진단 및 이상발생에 대한 추적이 가능하도록 PLC Memory내에 PLC접점데이타를 직접접근방식(Direct Accssing Method)과 간접접근방식 (Indirect Accssing Method)으로 구분하고, 간접접근방식을 요소(Element), 동작(Event)에 의한 방법론을 이용하여 PLC DATA를 처리토록 하는 내용을 설명하고자 한다.

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