• Title/Summary/Keyword: Induction motor fault

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Online Fault Diagnosis of Motor Using Electric Signatures (전기신호를 이용한 전동기 온라인 고장진단)

  • Kim, Lark-Kyo;Lim, Jung-Hwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.10
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    • pp.1882-1888
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    • 2010
  • It is widely known that ESA(Electric Signature Analysis) method is very useful one for fault diagnosis of an induction motor. Online fault diagnosis system of induction motors using LabVIEW is proposed to detect the fault of broken rotor bars and shorted turns in stator. This system is not model-based system of induction motor but LabVIEW-based fault diagnosis system using FFT spectrum of stator current in faulty motor without estimating of motor parameters. FFT of stator current in faulty induction motor is measured and compared with various reference fault data in data base to diagnose the fault. This paper is focused on to predict and diagnose of the health state of induction motors in steady state. Also, it can be given to motor operator and maintenance team in order to enhance an availability and maintainability of induction motors. Experimental results are demonstrated that the proposed system is very useful to diagnose the fault and to implement the predictive maintenance of induction motors.

Analysis of the Bearing Fault Effect on the Stator Current of an AC Induction Motor (유도전동기의 고정자 전류에 미치는 베어링 고장 영향 분석)

  • Kim, Jae-Hoon;Lee, Dong-Ik
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.6
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    • pp.635-640
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    • 2014
  • Detection and diagnosis of incipient bearing fault in an induction motor is important for the prevention of serious motor failure. This paper presents an analysis of the effect of a faulty bearing on the stator current of an induction motor. A bearing fault leads to torque oscillations which result in phase modulation of the stator current. Since the torque oscillations cause specific frequency components at the stator current spectrum to rise sharply, the bearing fault can be detected by checking out the faultrelated frequency. In this paper, a mathematical model of the load torque oscillation caused by a bearing fault is presented. The proposed model can be used to analyze the physical phenomenon of a bearing fault in an induction motor. In order to represent the bearing fault effect, the proposed model is combined with an existing model of vector-controlled induction motors. A set of simulation results demonstrate the effectiveness of the proposed model and represent that bearing fault detection using a stator current is useful for vector-controlled induction motors.

Open Fault Diagnosis Method for Five-Phase Induction Motor Driving System (5상 유도전동기 구동 시스템을 위한 인버터의 개방고장진단 방법)

  • Baek, Seung-Koo;Shin, Hye-Ung;Kang, Seong-Yun;Park, Choon-Soo;Lee, Kyo-Beum
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.2
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    • pp.304-310
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    • 2016
  • This paper proposes a fault diagnosis method for an open-fault in inverter driving five-phase induction motor. The five-phase induction motor has a high output torque and small torque ripple in comparison to three-phase. The best advantage of the five-phase induction motor is fault diagnosis and tolerant control using redundancy of phases. This paper uses an inverter as a power converter for driving a five-phase induction motor. If a switch of inverter occurs to the open-fault, this problem is the influence on the output current and output torque. To solve this problem, there is need of an accurate diagnosis and fault switch distinction. Therefore, this paper propose a fault detection method of the open-fault switches for the fault diagnosis. First, analyzing the pattern for the open-circuit fault of one phase. next, analyzing the pattern for the open-circuit fault of each inverter switches. Through the pattern analysis, It defines the scope of each of the failure switch. Thereafter, By using an algorithm that proposes to perform a fault diagnosis method. The proposed algorithm is verified from the experiment with the 1.5 kW five-phase induction motor.

Auto-Detection of Stator Winding Fault of Small Induction Motor using LabVIEW (LabVIEW를 이용한 소형 유도전동기의 권선고장 자동진단)

  • Song, Myung-Hyun;Park, Kyu-Nam;Han, Dong-Gi;Woo, Hyeok-Jae
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.55 no.4
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    • pp.202-206
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    • 2006
  • In this paper, an auto detection method of stator winding fault of small induction motor is suggested. The Park's vector pattern which is obtained from 3-phase current signal by d-q transforming, is very good to detect winding fault. Comparing the Park's vector pattern of testing motor with its of healthy motor, the Park's vector pattern of fault motor is became an ellipse and the asymmetry is increased by the winding fault series. So for detecting the dis-symmetry, id-filtered function, Min-value, and Max-value are suggested for auto detecting. Using LabVIEW programing, 3-phase healthy motor and several kind of winding fault motors are tested and the test results are shown that the suggested method can gives us a possibility of an auto detecting winding fault.

Winding Fault Diagnosis of Induction Motor Using Neural Network

  • Song Myung-Hyun;Park Kyu-Nam;Woo Hyeok-Jae;Lee Tae-Hun;Han Min-Kwan
    • Journal of information and communication convergence engineering
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    • v.3 no.2
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    • pp.105-109
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    • 2005
  • This paper proposed a fault diagnosis technique of induction motors winding fault based on an artificial neural network (ANN). This method used Park's vector pattern as input data of ANN. The ANN are firstly learned using this pattern, and then classify between 'healthy' and 'winding fault' (with 2, 10, and 20 shorted turn) induction motor under 0, 50, and $100\%$ load condition. Also the possibility of classification of untrained turn-fault and load condition are tested. The proposed method has been experimentally tested on a 3-phase, 1 HP squirrel-cage induction motor. The obtained results provided a high level of accuracy especially in small turn fault, and showed that it is a reliable method for industrial application

Development of EMD-based Fault Diagnosis System for Induction Motor (EMD 기반의 유도 전동기 고장 진단 시스템 개발)

  • Kang, Jungsun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.9
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    • pp.675-681
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    • 2014
  • This paper proposes a fault diagnosis system for an induction motor. This system uses empirical mode decomposition(EMD) to extract fault signatures and multi-layer perceptron(MLP) neural network to facilitate an accurate fault diagnosis. EMD can not only decompose a signal adaptively but also provide intrinsic mode functions(IMFs) containing natural oscillatory modes of the signal. However, every IMF does not represent fault signature, an IMF selection algorithm based on harmonics and their energy of each IMF is proposed. The selected IMFs are utilized for fault classification using MLP and this system shows approximately 98 % diagnosis accuracy for the fault vibration signal of the induction motor.

Low Cost Rotor Fault Detection System for Inverter Driven Induction Motor

  • Kim, Nam-Hun;Choi, Chang-Ho
    • Journal of Electrical Engineering and Technology
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    • v.2 no.4
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    • pp.500-504
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    • 2007
  • In this paper, the induction motor rotor fault diagnosis system using current signals, which are measured using axis-transformation method, and speed, which is estimated using current information, are presented. In inverter-fed motor drives unlike line-driven motor drives the stator currents have numerous harmonics components and therefore fault diagnosis using stator currents is very difficult. The current and speed signal for rotor fault diagnosis needs to be precise. Also, high resolution information, which means the diagnosis system, demands additional hardware such as low pass filter, high resolution ADC, encoder and etc. Therefore, the proposed axis-transformation and speed estimation method are expected to contribute to low cost fault diagnosis systems in inverter-fed motor drives without the need for an encoder and any additional hardware. In order to confirm validity of the developed algorithms, various experiments for rotor faults are tested and the line current spectrum of each faulty situation using Park transformation and speed estimation method are compared with the results obtained from fast Fourier transforms.

On-load Parameter Identification of an Induction Motor Using Univariate Dynamic Encoding Algorithm for Searches

  • Kim, Jong-Wook;Kim, Nam-Gun;Choi, Seong-Chul;Kim, Sang-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.852-856
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    • 2004
  • An induction motor is one of the most popular electrical apparatuses owing to its simple structure and robust construction. Parameter identification of the induction motor has long been researched either for a vector control technique or fault detection. Since vector control is a well-established technique for induction motor control, this paper concentrates on successive identification of physical parameters with on-load data for the purpose of condition monitoring and/or fault detection. For extracting six physical parameters from the on-load data in the framework of the induction motor state equation, unmeasured initial state values and profiles of load torque have to be estimated as well. However, the analytic optimization methods in general fail to estimate these auxiliary but significant parameters owing to the difficulty of obtaining their gradient information. In this paper, the univariate dynamic encoding algorithm for searches (uDEAS) newly developed is applied to the identification of whole unknown parameters in the mathematical equations of an induction motor with normal operating data. Profiles of identified parameters appear to be reasonable and therefore the proposed approach is available for fault diagnosis of induction motors by monitoring physical parameters.

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A Study on Detection of Broken Rotor Bars in Induction Motors Using Current Signature Analysis (전류신호를 이용한 유도전동기의 회전자봉 결함검출에 관한 연구)

  • 신대철;정병훈
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.4
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    • pp.287-293
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    • 2002
  • The unexpected failure of the induction motor makes the downtime of production, and the cost of the process cessation enormous. To reduce the downtime and increase the reliability of the motor, the vibration measurements for the fault detection have been used previously. Recently motor current signature analysis(MCSA) has been adapted for the fault detection and diagnosis of the motors. MCSA provides a powerful analysis tool for detecting the presence of mechanical and electrical faults in both the motor and driven equipment. In this paper, the fault severity of the rotor bar has been derived in terms of the resistance change which is calculated from the equivalent circuit model. Results show that the fault of the rotor can be easily detected and the measured value of the resistance change is verified by the detected fault from on-site tests using MCSA for the induction motors in an iron foundry.

Fault Diagnosis of Induction Motor by Hierarchical Classifier (계층구조의 분류기에 의한 유도전동기 고장진단)

  • Lee, Dae-Jong;Song, Chang-Kyu;Lee, Jae-Kyung;Chun, Myung-Guen
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.6
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    • pp.513-518
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    • 2007
  • In this paper, we propose a fault diagnosis scheme tor induction motor by adopting a hierarchical classifier consisting of k-Nearest Neighbors(k-NN) and Support Vector Machine(SVM). First, some motor conditions are classified by a simple k-NN classifier in advance. And then, more complicated classes are distinguished by SVM. To obtain the normal and fault data, we established an experimental unit with induction motor system and data acquisition module. Feature extraction is performed by Principal Component Analysis(PCA). To show its effectiveness, the proposed fault diagnostic system has been intensively tested with various data acquired under the different electrical and mechanical faults with varying load.