• 조명전기설비학회논문지
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• 제26권7호
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• pp.59-69
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• 2012

There are two types of inverters that are generally used in induction heating systems: voltage type inverters and high-frequency half-bridge inverters. This paper proposes a new resonant inverter for induction heating systems using the current type full-bridge method. The proposed method can remove capacitors at the input end, and enables unity power factor operation by preventing phase differences of voltage and current. Furthermore, Zero Voltage Switching (ZVS) which is in tune with current type inverter can be adopted and continuous power adjustment is possible through duty ratio changes and frequency modulation in switching operation. Simulations and experiments showed that the proposed current type full-bridge resonant inverter could be used for unity power factor control and ZVS operation in induction heating systems.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.110-114
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• 1996

The objective of this study is to consider the induction heating process and to develop the finite element program to analyze the behaviour of semi-solid materials. The semi-solid material is assumed to be composed of solid region as rigid visco-plastic model and liquid region following Darcy's law. Induction heating process is analyzed using finite element software, ANSYS, and also the behaviour of a semi-solid material considering induction heating is analyzed using developed finite element program.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1998년도 하계학술대회 논문집 F
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• pp.1911-1913
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• 1998

This paper has described about a SEPP Inverter for induction heating load. It is analyzed theoretically about the Inverter operation for induction heating. According to the parameters of induction heating load, it is proposed a method of circuit analysis and operation characteristics of the Inverter. In addition, the soft switching technology known as ZVS(Zero Voltage Switching) is used to reduce turn on and off loss at switching. The Proposed inverter shows it can be practically used as power source system for high frequency induction heating appliancs.

• International Journal of Korean Welding Society
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• 제3권2호
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• pp.7-14
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• 2003

During the manufacture of a ship, longitudinal deformation is produced by fillet welding on the Built­Up beam used to improve the longitudinal strength of a ship. This deformation needs a correcting process separate from a manufacture process and decreases productivity and quality. This deformation is caused by welding moment, which is the value multiplied the shrinking force due to welding by the distance from the neutral axis on a cross section of Built­Up beam. This deformation can be offset by generating a moment which is the same magnitude with and is located in an opposite direction to the welding moment on web plate by induction heating. Accordingly, this study clarifies the creation mechanism of the longitudinal deformation on Built­Up beam with FEM analysis and presents the preventative method of this deformation by induction heating basing the mechanism and verifies its validity through analysis and experiments. The induction heating used here is performed by deciding its location and quantity with experiments and simple equations and by applying them to a real structure.

• Journal of Welding and Joining
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• 제33권1호
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• pp.80-86
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• 2015

The purpose of this study is to establish the predictive method of the angular distortion caused by the line heating process with high frequency induction heating. In order to do it, the heat input model for the high frequency induction heating system was established through comparing the temperature evaluation results obtained by both FEA and experiment. The critical heating conditions to prevent the degradation of the work piece with various thicknesses were identified by FEA and microstructure test results. Under the critical heating conditions, the extensive line heating tests were performed. According to the test results, it was found that the angular distortion behavior of the heated plates could be defined as the function of heat intensity and the rigidity of heated plate. In addition, it was clarified that the angular distortion strongly depended on the size of test specimen such as the length and the width of the heated plate. Based on these results, the predictive equation for the angular distortion was established with the function of heat intensity, bending rigidity and size of heated plate.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.695-698
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• 2002

Induction heating process is one of the most efficient heating process in terms of temperature control accuracy and heating time saving. In the past study, fabrication process of cellular 6061 alloys by powder metallurgical route and induction heating process was studied. To supplement the framing conditions that studied in past study, effect of induction heating capacity and holding time at foaming temperature were investigated. Under the achieved framing conditions, teamed 6061 alloys were fabricated for variation of foaming temperature, and porosities(%)-foaming temperature curves were obtained by try-error experimental method. Uniaxial compression tests were performed to investigate the relationship between porosities(%) and stress-strain curves of framed 6061 alloy. Also, energy absorption capacity and efficiency were calculated from stress-strain curves to investigated. Moreover, dependence of plateau stress on strain rate was investigated in case of cellular 6061 alloy with low porosities(%)

• 대한금속재료학회지
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• 제48권2호
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• pp.141-147
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• 2010

An Ni-Al intermetallic coating has been produced by induction heating on mild steel. The effect of the induction heating conditions on the microstructure of the coating has been investigated. The reaction synthesis of the intermetallic compounds was promoted while increasing the heating rate and the holding time at reaction temperature. Especially, an NiAl phase corresponding to the initial composition of mixed powder was predominantly formed. However, the synthesis at low reaction temperatures occurred by solid state diffusion during the holding time and an Fe-Al reaction layer was formed at the interface with the substrate, regardless of the heating rate. The combustion synthesis of the intermetallic compound occurred at a temperature higher than 1023 K and resulted in an almost single phase NiAl structure.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.165-168
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• 1999

The coil design of induction heating systems and their optimization are of paramount importance for semi-solid processing(SSP) The authors of this paper present the coil design and optimization of a 60 Hz induction heating system for ALTHIX 86S (Al-6%_Si-3%Cu-0.3%Mg) alloy. An objective function on the basis of the optimization process for the coil design is proposed by introducing an optimization technique. Finally the results of the optimal coil design are also applied to the induction heating process to obtain a fine globular microstructure. The proposed new objective function based on the computational techniques would contribute to obtaining the thixoformed components with good mechanical properties and reducing lead time.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.226-229
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• 2006

Process design has been performed for the warm hydroforming of light weight alloy tubes. For the heating of tubes, specially designed induction heating system has been adopted to ensure rapid heating of tubes. The induction heating system uses 30kHz frequency induction coil in order to concentrate the energy in the tube and prevent the energy loss. But the induced heat by the integrated heating system, consisting of induction coil, tube, pressure oil and dies, was normally not equally distributed over the length and circumference of the tube specimen, and consequent temperature distribution was non-uniform. So additional heating element has been inserted into the inside of the tube to maintain the forming temperature and reduce temperature drop due to heat loss to the molds. And for that heat loss, a heat insulation system has also been installed. The drop in flow stress at elevated temperatures results in lower internal pressure for hydroforming and lower clamping forces. The proposed warm hydroforming process has been successfully implemented when applying 6061 aluminum extruded tubes.

• 대한기계학회논문집B
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• 제40권5호
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• pp.305-311
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• 2016

유도가열은 유도전류를 이용하여 도체에 열을 가하는 방식이다. 유도가열은 열을 가하고자 하는 물체 내부에서 열이 발생하고, 비접촉이며 안전하기 때문에 산업이나 의료분야에서 광범위하게 사용되고 있다. 최근에 형상기억합금을 사용하여 열에 의해 인공치아가 임플란트에서 쉽게 빠질 수 있게 하는 임플란트 시스템이 개발되었다. 본 논문에서는 새로운 임플란트 시스템에서 인공치아를 쉽게 제거할 수 있는 유도가열 장치를 개발하였다. 먼저 전자장-열 구조 유한요소 연성 해석을 통해 다양한 입력 전류와 코일 형상에 대해 온도를 시뮬레이션 상으로 확인해보았다. 해석 결과를 토대로 유도가열장치 시작품을 제작하여 실험을 통해 86초에 인공 치아가 분리됨을 확인하였다.