• Title/Summary/Keyword: Induction Heating Systems

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Single-Phase Current Source Induction Heater with Improved Efficiency and Package Size

  • Namadmalan, Alireza;Moghani, Javad Shokrollahi
    • Journal of Power Electronics
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    • v.13 no.2
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    • pp.322-328
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    • 2013
  • This paper presents a modified Current Source Parallel Resonant Push-pull Inverter (CSPRPI) for single phase induction heating applications. One of the most important problems associated with current source parallel resonant inverters is achieving ZVS in transient intervals. This paper shows that a CSPRPI with the integral cycle control method has dynamic ZVS. According to this method, it is the Phase Locked Loop (PLL) circuit that tracks the switching frequency. The advantages of this technique are a higher efficiency, a smaller package size and a low EMI in comparison with similar topologies. Additionally, the proposed modification results in a low THD of the ac-line current. It has been measured as less than %2. To show the validity of the proposed method, a laboratory prototype is implemented with an operating frequency of 80 kHz and an output power of 400 W. The experimental results confirm the validity of the proposed single phase induction heating system.

A Study of Bending Using Long Type Coil by Discrete Method (다분할 해석법에 의한 장형코일의 곡가공 연구)

  • Lee, Young-Hwa;Jang, Chang-Doo
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.3
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    • pp.303-308
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    • 2008
  • The induction heating is more efficient for a plate bending because of its easy operation and control of working parameters, compared with the heating by a gas torch. The existing axis symmetric analysis method could neither handle initial curved plates nor be used in the optimization of coil shapes because of its limit of an axis symmetric coil shape. But the proposed method using some discrete part models and analysis processes could overcome these difficulties and show more accurate results in temperatures and deflections of flat or curved plates with initial curvature than those in the existing axis symmetric analysis method. This method is composed of the multi-disciplinary analyses such as an electro magnetic analysis, a heat transfer analysis and a deformation analysis based on inherent strain approach per each step. Traditionally, the coil shape in the induction heating is circular shape and it needs the moving process along heating lines. To overcome this, the 'Long Type Coil' with some linear parallel coils was proposed. It did not need the moving process along heating lines and reduced the heating process time. The results of experiments were compared with those of the simulation.

Innovative Electromagnetic Induction Eddy Current-based Far Infrared Rays Radiant Heater using Soft Switching PWM Inverter with Duty Cycle Control Scheme

  • Tanaka H.;Sadakata H.;Muraoka H.;Okuno A.;Hiraki E.;Nakaoka M.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.64-68
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    • 2001
  • This paper presents an innovative prototype of a new conceptual electromagnetic induction heated type far infrared rays radiant heating appliance using the voltage-fed edge-resonant ZVS-PWM high frequency inverter using IGBTs for food cooking and processing which operates under a constant frequency variable power regulation scheme. This power electronic appliance with soft switching high frequency inverter using IGBTs has attracted special interest from some advantageous viewpoints of safety, cleanliness, compactness and rapid temperature response, which is more suitable for consumer power electronics applications.

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Basic Study of a Phase-Shifted Soft Switching High-Frequency Inverter with Boost PFC Converter for Induction Heating

  • Kawaguchi, Yuki;Hiraki, Eiji;Tanaka, Toshihiko;Nakaoka, Mutsuo
    • Journal of Power Electronics
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    • v.8 no.2
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    • pp.192-199
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    • 2008
  • This paper is mainly concerned with a high frequency soft-switching PWM inverter suitable for consumer induction heating systems. The proposed system is composed of a soft switching chopper based boost PFC converter stage with passive snubber and phase shifted PWM controlled full bridge ZVZCS high frequency inverter stage. Its fundamental operating performances are illustrated and evaluated in the experimental results. Its effectiveness is substantially proved on the basis of the experimental results from a practical point of view.

Development of Induction Heating Simulator for the Bending of Plates with Primary Curvature (1차곡을 갖는 판의 곡가공을 위한 유도가열 시뮬레이터의 개발)

  • Lee, Young-Hwa;Ha, Yun-Sok;Jang, Chang-Doo
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.3
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    • pp.241-248
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    • 2005
  • The induction heating is more efficient for a plate bending because of its easy operation and control of working parameters compared with the heating by torch. In this study, a more efficient method was proposed for the prediction of plate bending. The existing analysis method using the axi-symmetric coil model could not handle the varying temperature during the heating and the forming process for curved plates like a saddle or a concave type curvature. The proposed method using some discrete steps in this study could overcome these difficulties and show more accurate, reasonable results in temperatures and deflections of fiat or curved plates. This method is composed of multi-disciplinary analyses such as an electro-magnetic analysis, a heat transfer analysis and a deformation analysis based on inherent strain approach.

Analysis on the Operation Characteristics of Induction Motor Operated by Unbalanced Voltage with Harmonics Components (고조파 성분이 포함된 전압 불평형 운전시 유도전동기의 동작 특성 해석)

  • Kim, Jong-Gyeum;Park, Young-Jeen;Lee, Eun-Woong
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.54 no.3
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    • pp.134-140
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    • 2005
  • Most of the loads in industrial power distribution systems are usually balanced and connected to three power systems. However, in the user power distribution systems, partial loads are single & three phase and unbalanced, generating voltage unbalance by the impedance mismatching. Voltage unbalance has detrimental effects on three-phase induction motors, including over heating, line-current unbalance, derating, torque pulsation, low efficiency, etc. This paper presents a scheme on operation states of a three-phase induction motor under the unbalanced voltages with harmonics components. Three-phase voltages applied to the stator winding of the studied induction motor are controlled by respectively adjusting not only fundamental but also harmonics components. Harmonic components at the voltage unbalanced factor(VUF) of the three-phase source voltages can then be examined the different values of VUF on machine's operation characteristics.

A Basic Study on Induction Heating and Water Cooling System Hybrid Roll for Fine Pattern Processing (미세 패턴 가공을 위한 유도가열 및 수냉식 하이브리드 롤에 대한 기초 연구)

  • Jo, Sang-Hyun;Kim, Byung-In;Son, Young-Soo;Yun, Dongwon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.871-878
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    • 2013
  • Roll-to-roll (R2R) hot embossing systems have been developed and are widely used in various industrial domains. These systems press and heat flexible films between a press roll and a back-up roll, as said films pass through the two rolls. In previous studies, a heating roll was used for heating. However, in this study, a hybrid roll for R2R hot embossing is conceptualized and developed. This R2R system can be used for generating fine patterns on large and continuous films. The hybrid roll of our system can cool and heat the films simultaneously, thus affording greater flexibility in process design. Thermal and structural analyses were performed for developing the hybrid roll. In addition, a hybrid roll was designed based on analytical results. Experiments were conducted for measuring the performance of the developed hybrid roll.

Design of High Frequency Casting Machine for Dental using Induction Heating System (유도가열 시스템을 적용한 치과용 고주파 주조기 설계)

  • Song, Seung-Gun;Lim, Sang-Kil;Lee, Sang-Hun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.8
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    • pp.79-87
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    • 2012
  • Currently, The method to produce a brewing body for dentistry supplementation water produces a brewing body by fabrication, burying and it is heat wish in city gas and oxygen. It uses an original judgment found airplane the brewing body uses a spring of the back wait that melting temperature dissolved various alloys in by a blow pipe, and to generate centrifugal force and produces it. In addition, because it uses preheating to dissolve an alloy in general, it is hard to regulate the appropriate melting temperature of the alloy and brewing time and generates a brewing defect hereby same as gas industry and pinhole and shows the defect of the supplementation thing due to the super-heating. In this paper, We developed the high induction heating system which it could set brewing time,temperature and had durability and security,by the kind of the alloy to produce a high quality prosthetic thing brewing body.

Induction Heating Water Heater using Dual Mode Phase Shifted ZVS-PWM High Frequency Resonant Inverter (듀얼 모드 위상 시프트 ZVS PWM 제어 고주파 공진형 인버터를 이용한 IH 온수기)

  • Lee, Sang-Wook;Ryu, Yeoi-Joung;Woo, Kyung-Il;Park, Han-Seok
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.67 no.2
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    • pp.82-89
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    • 2018
  • This paper presents a novel prototype of dual mode control based phase shift ZVS PWM high frequency load resonant inverter with lossless snubber capacitors in addition to a single active auxiliary resonant snubber for electromagnetic induction heating(IH) foam metal based consumer fluid dual packs(DPA) heater. The operating principle in steady state and unique features of this voltage source soft switching high frequency inverter circuit topology are described in this paper. The lossless snubber and auxiliary active resonant snubber assisted constant frequency phase shift ZVS PWM high frequency load resonant inverter employing IGBT power modules actually is capable of achieving zero voltage soft commutation over a widely specified power regulation range from full power to low power. The steady state operating performances of this dual mode phase shift PWM series load resonant high frequency inverter are evaluated and discussed on the basis of simulation and experimental results for induction heated foam metal heater which is designed for compact and high efficient moving fluid heating appliance in the consumer pipeline systems.

A defect inspection method of the IH-JAR by statistical pattern recognition (통계적 패턴인식에 의한 유도가열 솥의 비파괴 불량 검사 방법)

  • Oh, Ki-Tae;Lee, Soon-Geul
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.1
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    • pp.112-119
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    • 2000
  • A die-casting junction method is usually used to manufacture the tub of an IH(induction heating) jar. If there is a very small air bubble in the junction area, the thermal conductivity is deteriorated and local overheat occurs. Such problem brings serious inferiority of the IH jar. In this paper, we propose a new method to detect such defect with simply measured thermal data. Thermal distribution of preheated tubs is obtained by scanning with infrared thermal sensors and analyzed with the statistic pattern recognition method. By defining the characteristic feature as the temperature difference between sensors and using ellipsoid function as decision boundary, a supervised learning method of genetic algorithm is proposed to obtain the required parpameters. After applying the proposed method to experiment, we have proved that the rate of recognition is high even for a small number of data set.

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