• 한국정밀공학회지
• /
• 제22권1호
• /
• pp.97-102
• /
• 2005

The procedure of semi-solid forming is composed of heating a billet, forming, compression holding and ejecting step. There are several methods to heat a billet during semi-solid forming process such as electric heating and induction heating. Usually in semi-solid forming process, induction heating has been adopted to achieve more uniform temperature of semi-solid material. Although induction heating is better method than any others, however, there is still difference of temperature between internal part and surface part of semi-solid material. Worse yet, in case of high liquid fraction of semi-solid material, liquid of the billet will flow down though solid of the billet still remains, which is very difficult to handle. In the present study, induction heating of semi-solid material with compulsive surface cooling has been performed to obtain uniform distribution of temperature. Distribution of temperature of the billets was measured and compared with that of conventional distribution of temperature. By this new induction heating method, not only temperature over the whole billet become uniform, but also control of temperature is possible.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2000년도 추계학술대회 논문집
• /
• pp.465-468
• /
• 2000

The procedure of semi-solid forming is composed of heating a billet, forming, compression holding and ejecting step. There are several methods to heat a billet during semi-solid forming process such as electric heating and induction heating. Usually in semi-solid forming process, induction heating has been adopted to achieve more uniform temperature of semi-solid material. Although induction heating is better method than any others, however, there is still difference of temperature between internal part and surface part of semi-solid material. Worse yet, in case of high liquid fraction of semi-solid material, liquid of the billet will flow down though solid of the billet still remains, which is very difficult to handle. In the present study, induction heating of semi-solid material with compulsive surface cooling has been performed to obtain uniform distribution of temperature. Distribution of temperature of the billets was measured and compared with that of conventional distribution of temperature. By this new induction heating method, not only temperature over the whole billet become uniform, but also control of temperature is possible.

• 한국정밀공학회지
• /
• 제32권2호
• /
• pp.167-172
• /
• 2015

In order to prevent crack in thick weld zones, the preheating process such as induction and gas torch heating needs to be applied. Among them induction heating is the most effective heat source because it has rare thermal effect and very rapid heating characteristics. In this paper, when the induction heating method is used to improve arc welding, the temperature distribution and magnetic field density of the welding zones are analyzed by simultaneously solving heat transfer and electromagnetic field equation. In particular, cone and flat type coils are designed and induction heating effects of each type are compared to identify heating characteristics on a V-groove weld joint. As a result, a cone shape coil is more efficient in the preheating process. When induction heating and arc welding system is designed for thick plate with V-groove weld joint, the results in this paper could be applied.

• 조명전기설비학회논문지
• /
• 제24권1호
• /
• pp.117-123
• /
• 2010

제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수적층 규칙충진체에 의한 열 교환기술과 IH(Induction-Heating)전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 본 전자유도 유체가열기술은 IGBT대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파 교류를 발생시킬 수 있다. 공진형 고주파 인버터를 사용함으로 고성능, 고효율의 시스템화가 가능하다. 본 논문에서는 주파수 범위가 20[kHz]에서 44[kHz]인 고주파 공진형 인버터을 이용하여 증기를 발생시키는 유도가열시스템에 대해 제안한 온도제어에 대하여 기술하고자 한다.

• 대한조선학회논문집
• /
• 제37권3호
• /
• pp.110-121
• /
• 2000

선상가열의 열원으로는 가스 가열법, 고주파 유도 가열법, 그리고 레이저 가열법 등이 사용될 수 있다. 가스 가열법은 많은 조선소등에서 사용되고 있으나 가열 후 얻어지는 잔류변형을 제어하는데 많은 어려움이 있다. 고주파 유도 가열법은 비교적 정확한 변형량 제어가 가능하다는 장점을 가지고 있어서 새로운 선상가열 열원으로서 활용될 수 있을 것이다. 본 연구에서는 고주파 유도가 열법을 이용한 선상 가열의 변형 특성 및 가열장치의 특성을 파악하기 위한 기본단계로써 고주파 유도가열에 의한 열변형 과정에 대한 해석을 시도하였다. 전자장 해석과 와전류 해석, 와전류에 의하여 판에 발생하는 온도 분포, 그리고 열탄소성 변형 해석을 수행하였다.

• 열처리공학회지
• /
• 제26권5호
• /
• pp.233-240
• /
• 2013

Rapid and homogeneous heating in heat treatment has been a challenging engineering issue throughout a heating temperature over $1,000^{\circ}C$. Induction heating has been widely used in field of heat treatment compared with conventional heating system. Advantages in homogeneous heating, simple fabrication, and repeatable use can be efficiently made with the induction heater. In this paper, numerical analysis of an induction coil system for heat flux gauge heating is performed. The effect of configuration on the heating performance was considered in various cases of the coil radius, distance between the winding, relative height difference between the heat flux gauge and the coil, and the applied current frequency. Temperature distribution within the heat flux gauge at frequency-steady state was calculated with a finite element method. Sensitivity analysis was also performed and the relative importance of 2 key parameters; coil radius, distance between the winding, were taken as main contributors for induction heating.

• 대한기계학회논문집A
• /
• 제32권6호
• /
• pp.481-487
• /
• 2008

Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. Induction heating is an efficient way to heat material by means of an electric current that is caused to flow through the material or its container by electromagnetic induction. It has various applications such as heat treatment, brazing, welding, melting, and mold heating. The present study covers an experimental investigation of induction heating in order to rapidly raise the mold temperature. It is observed that the mold surface temperature is raised up to $200^{\circ}C$ in 2 seconds. This induction heating is applied to injection molding of a flexspline for a plastic harmonic drive, which has difficulty in cavity filling because its minimum thickness is only 0.35 mm. The induction heating is then successfully implemented on this ultra-thin wall molding by raising the mold surface temperature around the glass-transition temperature of the molding material.

• 조명전기설비학회논문지
• /
• 제19권8호
• /
• pp.56-61
• /
• 2005

본 논문에서는 유도 가열(Induction Heating)의 원리와 부하특성 및 등가회로를 해석하였고, Pspice를 이용하여 시뮬레이션을 수행하여 회로의 타당성을 검증하였다. 실험에서는 2[kW]의 공진형 인버터를 환류 다이오드가 내장된 IGBT 모듈로 제작하였다. 인버터의 스위칭 주파수는 $20{\sim}50[kHz]$ 대역에서 사용하였으며, 인버터의 출력제어는 위상전이(Phase shift)방식을 이용하였다. 본 논문에서 설계 제작한 풀브리지 공진형 인버터의 동작 특성 및 성능을 검증하여, 유도 가열을 이용한 알루미늄 박판 가열의 활용 가능성을 실험을 통하여 확인하였다.

• 한국안전학회지
• /
• 제36권4호
• /
• pp.12-19
• /
• 2021

This paper presents a safety assessment method for FTA-based induction heating systems; the failures and causes of electrical fire are first analyzed for each part and module qualitatively, and methods to manage high probabilities of failure and electrical fire are considered, thereby improving the reliability of the induction heating system. The cumulative importance value (ACC) of the minimal cut set is drawn by setting failure as the top event, and STACK and SMPS are observed to account for about 70% of the induction heating system failures. Thus, intensively managing the basic events contained in the minimal cut set of failures for STACK and SMPS is expected to provide effective and stable operation of the induction heating system. When electrical fire is set as the top event, the STACK percentage is 90%. Accordingly, the current IGBT is changed to a FET to increase the applied voltage and prevent induction heating system failure, and a heat sink plane is installed to prevent FET heating caused by switching, thereby preventing an electrical fire. By classifying the parts and modules of the induction heating system in detail and by applying FTA based on actual failure rates and relevant data, more practical and reasonable results may be expected. Hence, continuous research must be conducted to ensure safety when using induction heating systems.

• 한국전산구조공학회:학술대회논문집
• /
• 한국전산구조공학회 2002년도 봄 학술발표회 논문집
• /
• pp.311-318
• /
• 2002

In this study, we developed an analysis method of plate forming by induction heating and verified the effectiveness of the present method through a series of experiments. The phenomena of the induction heating is a 3D transient problem coupled with electromagnetic, heat transfer, and elastoplastic large deformation analyses. To solve the problem, we suggest a proper model and an integrated system. Using the present analysis model, we can estimate the plate deformation in heating without experiments and simulate the plate bending process of induction heating.