• Title/Summary/Keyword: Indentation load-depth curve

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A Conical Indentation Technique Based on FEA Solutions for Property Evaluation (유한요소해에 기초한 원뿔형 압입 물성평가법)

  • Hyun, Hong-Chul;Kim, Min-Soo;Lee, Jin-Haeng;Lee, Hyung-Yil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.859-869
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    • 2009
  • The sharp indenters such as Berkovich and conical indenters have a geometrical self-similarity in theory, but different materials have the same load-depth curve in case of single indentation. In this study, we analyze the load-depth curves of conical indenter with angles of indenter via finite element method. From FE analyses of dual-conical indentation test, we investigate the relationships between indentation parameters and load-deflection curves. With numerical regressions of obtained data, we finally propose indentation formulae for material properties evaluation. The proposed approach provides stress-strain curve and the values of elastic modulus, yield strength and strain-hardening exponent with an average error of less than 2%. It is also discussed that the method is valid for any elastically deforming indenters made of tungsten carbide and diamond for instance. The proposed indentation approach provides a substantial enhancement in accuracy compared with the prior methods.

Analysis of True Stress - True Strain Relations through the Modeling of Ball Indentation Test (압입시험 모델링을 통한 진응력-진변형율 관계 해석)

  • Lee, Ho-Jin;Kim, Ki-Baik;Lee, Bong-Sang;Lee, Byung-Sup
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.660-665
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    • 2003
  • The true stress - true strain relation of SA508 steel was evaluated with analytical and experimental equation on the base of the indentation load-depth curve obtained from the modeling of ball indentation test. The evaluated relation between true stress and true strain is agreed well with that of SA508 teel defined in the modeling. The distribution of effective stress along the center axis of indentation depth was calculated with Tresca criteria in the modeling. The representative strain, which are defined in this study as the corresponding strains obtained from the maximum effective stress, have a linear relation with the true strain. The true stress - true strain relation of austenitic stainless steel was evaluated by the modeling of ball indentation test to verify the case of A508 steel.

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NONDESTRUCTIVE/IN-FIELD CHARACTERIZATION OF TENSILE PROPERTIES AND RESIDUAL STRESS OF WELDED STRUCTURES USING ADVANCED INDENTATION TECHNIQUE

  • Park, Yeol;Dongil Son;Kim, Kwang-Ho;Park, S. Joon;Jang, Jae-il;Dongil Kwon
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.668-674
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    • 2002
  • Structural integrity assessment is indispensable for preventing catastrophic failure of industrial structures/components/facilities. This diagnosis of operating components should be done periodically for safe maintenance and economical repair. However, conventional standard methods for mechanical properties have the problems of bulky specimen, destructive and complex procedure of specimen sampling. Especially, the mechanical properties at welded zone including weldment and heat affected zone could not be evaluated individually due to their size requirement problem. So, an advanced indentation technique has been developed as a potential method for non-destructive testing of in-field structures. This technique measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation such as yield strength, tensile strength and work-hardening index. Also indentation technique can evaluate a residual stress based on the concept that indentation load-depth curves were shifted with the direction and the magnitude of residual stress applied to materials. In this study, we characterized the tensile properties and welding residual stress of various industrial facilities through the new techniques, and the results are introduced and discussed.

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Evaluation of Residual Stress on Welded Joint in API X65 Pipe Line through Nondestructive Instrumented Indentation Technique (비파괴 계장화 압입시험기법을 통한 API X65 배관 용접부 잔류응력 평가)

  • 지원재;이윤희;김우식;김철만;권동일
    • Journal of Welding and Joining
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    • v.21 no.5
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    • pp.547-554
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    • 2003
  • Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive instrumented indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.

Evaluation of Residual Stress for Weldments Using Continuous Indentation Technique (연속압입시험기법을 이용한 용접부 잔류응력 평가)

  • Lee Y. H.;Choi Y.;Kim K. H.;Kwon D.;Lee J. S.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.541-546
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    • 2005
  • Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive continuous indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.

Evaluation of residual stress for weldments using continuous indentation technique (연속압입시험기법을 이용한 용접부 잔류응력 평가)

  • Lee J. S.;Choi Y.;Kim K. H.;Kwon D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.126-129
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    • 2005
  • Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive continuous indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.

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Evaluation of Stress-Strain Characteristics of Weldment in Natural Gas Pipeline Using Advanced Indentation System (Advanced Indentation System을 이용한 천연가스배관 용접열영향부의 응력-변형률 변화 특성 분석)

  • Jang, Jae-Il;Son, Dong-Il;Kwon, Dong-Il;Kim, Woo-Sik;Park, Joo-Seung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.483-488
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    • 2001
  • Until now, the tensile properties of materials can be obtained just in accordance with conventional tensile testing methods which are described in several standards such as ASTM (American Society for Testing and Materials) standard and BS (British Standard). For some cases including on-service facility materials, however, the standard testing methods cannot be applicable due to the destructive testing procedure and specimen size requirement. Therefore, simple, non-destructive and advanced indentation technique was proposed. This test measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation and fracture. In this paper, the research trend of non-destructive evaluation of tensile properties using AIS (advanced indentation system) and its application fields are reviewed and discussed.

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Determination of Brinell Hardness through Instrumented Indentation Test without Observation of Residual Indent (계장화압입시험법을 이용한 비압흔관찰 브리넬 경도 평가)

  • Kim, Sung-Hoon;Choi, Yeol;Kwon, Dong-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.578-585
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    • 2004
  • Hardness test is performed for determination of the other properties, such as strength, wear resistance and deformation resistance, as well as hardness itself. And it is performed for prediction of residual lifetime by analysis of hardness reduction or hardness ratio. However, hardness test has limitation that observation of residual indent is needed for determination of hardness value, and that is the reason for not to be widely used in industrial field. Therefore, in this study, we performed researches to obtain Brinell hardness value from quantitative numerical formula by analysing relationship between indentation depths from indentation load-depth curve and mechanical properties such as work hardening exponent, yield strength and elastic modulus.

Application of Advanced Indentation System for Evaluati Tensile Property Degradation of Cr-Mo Steel (Cr-Mo 강의 열화도 평가를 위한 Advanced Indentation System의 응용)

  • Jang, Jae-Il;Choi, Yoel;Lee, Yun-Hee;Kwon, Dong-Il;Kim, Jeoung-Tae
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.231-236
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    • 2001
  • A newly developed Advanced Indentation System (AIS), which is a portable and nondestructive system for evaluating tensile properties, was used to measure mechanical behavior of materials used under high temperature and pressure conditions. This test measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation and fracture. Aging effects of Cr-Mo and Cr-Mo-V steel at high temperature were simulated. Tensile properties including yield strength and tensile strength at various temperature are obtained from the test. For all test materials and conditions, the AIS-derived results were in good agreement with those from conventional standard test method. Examples of the test results ate given and potential applications of the AIS to assess the integrity of aging structures are briefly discussed.

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Evaluation of Flow Properties of Steel Using Advanced Indentation System (비파괴적 연속압입시험 기법을 응용한 구조용 강의 소성 물성 평가)

  • Jang, J.I.;Son, D.I.;Choi, Y.;Park, S.C.;Kwon, D.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.191-194
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    • 2002
  • The tensile properties of materials can be obtained just in accordance with conventional tensile testing methods which are described in several standards. However, the standard testing methods cannot be applicable due to the destructive testing procedure and specimen size requirement for some cases including on-service facility materials. Therefore, simple, non-destructive and advanced indentation technique was proposed. This test measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation and fracture. In this paper, the research trend of non-destructive evaluation of tensile properties using advanced indentation system and its application fields are reviewed and discussed.

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